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Caliper rebuild: How difficult?

Started by Juan1, July 30, 2008, 09:13:02 AM

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Juan1

I've got the Clymer manual and was thinking about rebuilding the calipers on my recently acquired '89.  There isn't a reason for the rebuild other than I'm sure the caliper would operate more smoothly without fighting through 20 years of accumulated grime.  Is any part of the rebuild challenging?  Are there any tips or tricks that I'm not aware of?
1982 Kawi GPZ-750, 1998 GS500.

dgyver

Simple and straight forward to do, just follow the manual. The only hard part is popping out the pistons, more of a problem with calipers that have not been used for a time. As long as you have an air compressor, they will come out. Make sure you wear eye protection.
Common sense in not very common.

Juan1

Thanks for the quick response, and the answer that I wanted to hear.  Does anyone have any other advice that isn't in the manual?  Should I use loctite or anti-cease anywhere?
1982 Kawi GPZ-750, 1998 GS500.

erbilabuc

Quote from: Juan1 on July 30, 2008, 10:08:50 AM
Thanks for the quick response, and the answer that I wanted to hear.  Does anyone have any other advice that isn't in the manual?  Should I use loctite or anti-cease anywhere?

-get a dentists pick because you will need it to fanagle the boots back in.
-wear rubber gloves
-have wd-40 standing by in case of any rust that you need to scrub away
-have some type of grease to lightly lubricate the new seals/o-rings so they dont tear
-I only use antiseize when its an aluminum bolt or receptacle so I say stick with loctite for brake job
riders formely known as IMPORTBABE

tussey

Was thinking about rebuildint my calipers, where can I get all the parts needed for a rebuild?

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