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Need gokart help...

Started by loki7714, February 06, 2009, 02:34:03 PM

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loki7714

We got a new throttle cable for the go kart but it's too long... How to fix?
Pics in a sec...
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jserio

maybe you got the wrong cable?  :dunno_white:
finally a homeowner!
2009 Toyota Corolla LE

loki7714

Everything fits... It's just too long... Shortest the site had 48in.
So i need to jerry rig it or something.
(Pics uploading 20%)
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loki7714

Whole kart.

Zoomed out view of connection to pedal.

Zoomed in view of connection to pedal.

Connection to motor.

Zoomed out view of slack from the back.
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loki7714

Total dist. from pedal to engine about 24in. and cable is 48in.
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joshr08

i know sometimes you can cut the cable and housing with a cutting wheel depending on how it hooks up to the card how is that cable hook to the carb?screw and clamp or ball end?
05 GS500F
mods
k&n air filter,pro grip gel grips,removed grab handle,pro grip carbin fiber tank pad,14/45 sprockets RK X-oring Chain, Kat rear shock swap and Kat rear wheel swap 160/60-17 Shinko raven rear 120/60-17 front matching set polished and painted rims

loki7714

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joshr08

actually if you have a mappgas torch you can cut it off at the right size and take some lead solder and solder the end back on.  that should hold good on a go kart
05 GS500F
mods
k&n air filter,pro grip gel grips,removed grab handle,pro grip carbin fiber tank pad,14/45 sprockets RK X-oring Chain, Kat rear shock swap and Kat rear wheel swap 160/60-17 Shinko raven rear 120/60-17 front matching set polished and painted rims

loki7714

You sure i think the wires too thin...
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joshr08

it should be a bunch of little steal cables.  take a pic of both ends of the cable for me if you can.  so i can see for sure
05 GS500F
mods
k&n air filter,pro grip gel grips,removed grab handle,pro grip carbin fiber tank pad,14/45 sprockets RK X-oring Chain, Kat rear shock swap and Kat rear wheel swap 160/60-17 Shinko raven rear 120/60-17 front matching set polished and painted rims

ke7syv

Yeah it will be a bunch of little wires but they're making up one wire so what's the difference? In response to being "too thin", whats too thin to solder. It would work fine as long as you heat old wires and remove from the barrel...only problem is with modifying the cable's cover. Not sure how to move the metal reinforcement at the end of the jacket. 
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trumpetguy

Ghetto solution would be to re-route the cable and use up the extra length.
TrumpetGuy
1998 Suzuki GS500E
1982 Suzuki GS1100E
--------------------------------------
"Every gun that is made, every warship launched, every rocket fired signifies, in the final sense, a theft from those who hunger and are not fed, those who are cold and not clothed." -- Dwight D. Eisenhower

loki7714

What i'm saying is solder wouldn't be strong enough but i was thinking about rerouting it.
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mach1

IF you knew how to solder than it would be string enough. but its your cart do what you want people are answering your question and your not even giving them a try just a no that wont work.
04Gs,fenderectomy,V&H Full exhaust,Vortex clip-ons.13t front sprocket.,Uni Pods,22.5/65/147.5,Katana rear shock,M-1 metzeler 150 rear tire,Yamaha R6 Tail-SOLD
79 Honda CM185t-In restoration mode with this bike.DEAD slammed 2003 Honda Shadow 600, matte black everything 18inch ape hangers

joshr08

solder will work that what they use to make battery cables before they did the crip and bolt ends.
05 GS500F
mods
k&n air filter,pro grip gel grips,removed grab handle,pro grip carbin fiber tank pad,14/45 sprockets RK X-oring Chain, Kat rear shock swap and Kat rear wheel swap 160/60-17 Shinko raven rear 120/60-17 front matching set polished and painted rims

yamahonkawazuki

Quote from: trumpetguy on February 07, 2009, 08:10:18 PM
Ghetto solution would be to re-route the cable and use up the extra length.
YUP, but wihtout causing a potential bind. and or using zip ties to bind it to frame as well
Jan 14 2010 0310 I miss you mom
Vielen dank Patrick. Vielen dank
".
A proud Mormon
"if you come in with the bottom of your cast black,
neither one of us will be happy"- Alan Silverman MD

loki7714

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