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Gears grinding

Started by ATLRIDER, April 23, 2009, 04:26:42 PM

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Gisser

Quote from: ATLRIDER on April 24, 2009, 11:09:01 AM
I'd like to exhaust all posibilities b4 taking it apart. 

Goot.  Diagnostics is a process of elimination; let's not get ahead of ourselves :nono:

Quote from: ATLRIDER on April 24, 2009, 11:09:01 AM
Starting in neutral with light hand pressure on the shift lever without going fully into 1st or 2nd gear, feels like gears are spinning and touching makes a metallic tat-tat-tat sound.  Once in gear the noise is gone and am able to fully run through all the gears.  Only exception is when I shift back into neutral with the clutch still held and shift into either 1st/2nd same sound/grinding occurs.
-Are these the dogs trying to engage into the windows?

Uh-huh.  The GSTwin is indeed a fully constant mesh tranny and some gears are spinning even in neutral, hence the grinding.  About the clutch, tho....

Quote from: ATLRIDER on April 24, 2009, 11:09:01 AM
-Any chance clutch plates are sticking or going bad after sitting for 12yrs in same oil?

Clutch plates sticking :dunno_black:  Overfilled crankcase :dunno_black:  Cable needs more actuation dialed-in :dunno_black:   What we do know is that  gears should not be spinning when the clutch is actuated with the  bike at a standstill.   :icon_idea: If gears are grinding then your clutch is dragging.

This is not split the cases.  At worst, this is outpatient surgery, if that. :thumb:

Quote from: ATLRIDER on April 24, 2009, 11:09:01 AM
Thnx

ATLRIDER

I rode it about 60 miles yesterday and the trans shifted pretty slick as long as I was moving and seemed to grind a little less going into 1st/2nd but the problem still persists.  Tomorrow I have to ride 65 miles round trip and will hopefully have a chance to work on it.

If by chance it's the clutch plates, anyone have an idea how much that could run?

Thanks.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

ATLRIDER

Update:
The pushrod adjustment was incorrect.  I had turned it in too far initially and therefore didn't back off on the adjuster enough to fully disengage the clutch. Initially I turned the adjuster in until it just touched the pushrod but apparently I went in a little too far. So I backed out the pushrod 1/2 turn instead of my usual 1/4 turn and the trans shifts nice now.

Thanks for the help and encouragement.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

fred

Cool. I'm glad you figured it out. I always feel better when I finally figure out what a problem is. Even if it is something major, knowing what the heck is wrong beats having no clue...

ATLRIDER

Quote from: fred on April 28, 2009, 06:21:47 PM
Cool. I'm glad you figured it out. I always feel better when I finally figure out what a problem is. Even if it is something major, knowing what the heck is wrong beats having no clue...
:cheers: Yep, I'll drink to that!

Found the problem by tinkering with the pushrod adjuster while the engine was running.  I started hearing the bearing (#14) b4 I felt any resistence on the adjustment screw.  At that point figured I'd messed up. 
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

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