News:

New Wiki available at http://wiki.gstwins.com -Check it out or contribute today!

Main Menu

Rebuilding forks

Started by Merritt, April 27, 2009, 11:20:22 AM

Previous topic - Next topic

Merritt

So I'm starting to order parts to rebuild my forks.

I know I need springs, and oil.  I know the seals are leaking, so I'll get a pair of dust and oil seals.  Anything else I should make sure I've got?
No GS yet......waiting for friend to give it back......
Currently on Suzuki Boulevard M50

The Buddha

Oooo rebuilding, yes, you want to get all new metal. Steel, and I am sure some bushings are made of copper and the outer leg is aluminum. Then caps are made from steel too, but have threads. The spring is made from a high tension alloy of steel.
There is some chrome also you want that too. Its the bling bling man, must have that.
Cool.
Buddha.
-----------------------------------------------------------------
I run a business based on other people's junk.
-----------------------------------------------------------------

sledge

Copper sealing washers that fit under the damper bolts.......item 15.


The Buddha

Quote from: sledge on April 27, 2009, 12:10:39 PM
Copper sealing washers that fit under the damper bolts.......item 15.



And dont forget, 1,2, 3, 4, 5, 6, 7, 8, 9, 10, 11, ---- all the way to 22. Remember sledge, he said he's rebuilding it. Not just putting copper washer and seal in it.

Best way is to make it out of metal by buying all new metal.

Cool.
Buddha.
-----------------------------------------------------------------
I run a business based on other people's junk.
-----------------------------------------------------------------

ineedanap

#4
and #6, the clip that holds the fork seal and bushing in.  You probably won't be able to (or want to) reuse your old one. 
My 90 GS500E has spread itself across the nation.

The Buddha

We true rebuilders dont need no steenkin #6. We make it from bare metal. Steel ... ha ... I tear it with my teeth and twist it into that shape.
Spring steel you say ... I got your spring steel right here ...
Cool.
Buddha.
-----------------------------------------------------------------
I run a business based on other people's junk.
-----------------------------------------------------------------

commuterdude

I got away with just springs, dust and oil seals, oil, and a piece of 1.5" pvc 2 ft long to install the oil seal.     Totally transforms the bike.    I would like to get some nice black fork boots to cut down on the shiny chrome.
Attack but have a back up plan

Merritt

Ok.  Looking at getting numbers 4,5,6,7,and 15 (two each).  Am I missing anything?

I apologize for sounding like such a newb.  This is the first time I'm getting down to do some REAL work on a bike.
No GS yet......waiting for friend to give it back......
Currently on Suzuki Boulevard M50

jdw03n

I'll be doing this one myself next also....paid some yobo a while back to install progressives, new oil seals and new dust seals.  Almost had to sue the idiot to get the bike back, very little work done, seals started leaking almost immediately.  Yobo ceased operations and ceased answering his phone.

More confidence since my failed rejet/carb cleaning, so I think I'm going to try to screw up my forks after I break the chin spoiler and headlight fairing I just bought.  Think I'll photo document the heck out of the process.
'96 BMW r1100r
'93 Gs500e - SOLD

The Buddha

Well ... since carbs are screwed up and its not running anyway, what diff does it make.
BTW carbs are almost harder to get right than forks ... so you maybe OK. No modding of the forks = easier.
Cool.
Buddha.
-----------------------------------------------------------------
I run a business based on other people's junk.
-----------------------------------------------------------------

Merritt

Just thought of something else......

I know which static rate springs I need to get.  However, would a progressive rate spring have any advantage/disadvantage over static rate?
No GS yet......waiting for friend to give it back......
Currently on Suzuki Boulevard M50

SMF spam blocked by CleanTalk