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Fuel Delivery Question '92 GS500

Started by Rico1234, May 13, 2009, 05:30:06 AM

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Rico1234

Hi Guys...First I apologize if this isnt the correct forum.  I think I got it right though.  After sitting for awhile I got my bike ready.  Got it tuned, etc.  I pinched the fuel line putting the tank back on so a couple days later I replaced one fuel line.  Now the bike wont start.  Not even any coughing or sputtering.  Keep in mind it started and ran FINE prior to replacing the fuel line.  The only change from one day to another was the fuel line.  Nothing appears to be pinched.

Any ideas what I look at?

Thanks in advance.

vrygreatlooking

This might be too obvious, but did you turn the tank mounted petcock back to on?

DoD#i

1990 GS500EL - with moderately-ugly paintjob.
1982 XJ650LJ -  off the road for slow repairs
AGATT - All Gear All The Time
"Ride a motorcycle.  Save Gas, Oil, Rubber, Steel, Aluminum, Parking Spaces, The Environment, and Money.  Plus, you get to wear all the leather you want!"
(from DoD#296)

Affschnozel

Quote from: vrygreatlooking on May 13, 2009, 05:33:28 AM
This might be too obvious, but did you turn the tank mounted petcock back to on?

We've all done it ,admit it  :icon_lol:
'97 GS500EV: Sonic Springs 0.85 + 15W 139mm oil level (Euro clip ons+preload caps),125/40 jets Uni filter + stock can, Goodridge SS line , LED blinkers ,Michelin Pilot Activ tyres ,GSXR1000 Rectifier
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Rico1234

Hi Guys.  I do have the petcock open.  Actually the replacement line is somewhat see-thru so I can see fuel in the line.  I have the tank valve set on reserve and I did prime it.  I was curious if there is some sort of vacuum I may have lost when I pulled the line.  Or if a hose can be too long.  I know my buddy added 3-4 inches to the length because we were having a hard time working such a tight space.  I gotta think its being pinched somewhere I cant see when we put the tank back on.  It just doesnt make sense.  Ran absolutely fine until we changed the line.  I'm also a little stumped because even if the line were kinked, shoudlnt there be enough fuel in the bowls to start it anyways?  Plugs are in and secure.  Wires are tight.  Choked.  Etc.

Thanks again.

fred

Do a search for fuel hose routing. There are nice diagrams on the wiki people always link to. Follow those. Also, if you forgot the vacuum hose, the bike will only run in prime... I'm betting that either your super long fuel hose is kinked somewhere or too low (if it loops below the float bowls, that could be problematic). You could have also just hooked something up wrong. How many hoses did you pull of the carbs? Did you pull them all off, then replace them or just do the one fuel line coming from the frame mounted petcock?

ATLRIDER

Try cracking open the float bowl screws and see if any comes out.  If there's fresh fuel in the float bowls, and she was runnin' fine before, it should start. Otherwise you may have other problems.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

Rico1234

Well, back to the drawing board.  Seems I have fuel in the left carb, but not the right.

ATLRIDER

I would turn the petcock to "ON" to stop fuel flow.  Drain out all the fuel in the left carb.  Then switch it back to PRIME and see if the left filled up again.  If it doesn't you probably have a pinched line. 

If the right carb isn't filling could be a stuck float needle or incorrect float settings.  Whatever it is will take some digging.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

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