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Uh Oh- Shifter sticking after repair

Started by ATLRIDER, May 18, 2010, 04:09:06 PM

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ATLRIDER

Hey guys.  Removed the clutch cover to fix a leaky gasket.  Used Threebond 1194 since I didn't have a new gasket handy. Anyway, started to ride to work this morning and the shifter was very stiff.  Turned back around and parked it.  The shifter has tension on it and doesn't spring back after a shift.  It'll run through the gears (tested it on the centerstand). Clutch is working fine and feels no different.  Wondering if the paper gasket provides some additional clearance and now the cover is putting pressure on something.  Any ideas??????

Thanks.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns


ATLRIDER

#2
  :confused:           :cookoo:
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

numnutz

Quote from: Homer on May 18, 2010, 04:40:35 PM


Don't know how to fix your problem. My shifter seems a little sticky as well actually but that cartoon is hilarious!
2004 GS500F w/ Jardine Exhaust
Status - Currently in my garage having a make-over

ATLRIDER

Well it's not the answer I was looking for but it's a start :laugh:
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

gregvhen

Brazil vs. Man U club? why do they have national team playing a club team. and i dont Batman watches soccer. He just watch's Bruce Lee in Enter the Dragon, over and over and over


the mole

Looks like you're getting a lot of help............

I haven't pulled a GS apart (yet!) but I wouldn't be surprised if your theory is correct and you need the clearance provided by the paper gasket. Likely its causing the shift drum to bind. You could check by leaning the bike over so you don't lose the new oil, loosen the cover screws and pull it out a little, then check the shift action. If it moves easily, you can then:
1. Get the right gasket, or
2. Get a sheet of thin cardboard (a folder?) and cut one out.
3. Re-use the old one if its not badly ripped, with sealant.

ATLRIDER

Hey Mole, that's the kinda advice I'm looking for.  Thanks.  :thumb:

K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

jeremy_nash

Quote from: ATLRIDER on May 18, 2010, 04:09:06 PM
Hey guys.  Removed the clutch cover to fix a leaky gasket.  Used Threebond 1194 since I didn't have a new gasket handy. Anyway, started to ride to work this morning and the shifter was very stiff.  Turned back around and parked it.  The shifter has tension on it and doesn't spring back after a shift.  It'll run through the gears (tested it on the centerstand). Clutch is working fine and feels no different.  Wondering if the paper gasket provides some additional clearance and now the cover is putting pressure on something.  Any ideas??????

Thanks.

are you referring to the little cover where the clutch cable goes, on the left side of the bike?  if so there isn't supposed to be a gasket there, sometimes oring like to fall off of the chain, and one may have gotten stuck in the hole where the shifter shaft comes out, preventing it from working properly, and moving freely
gsxr shock
katana FE
99 katana front rim swap
vapor gauge cluster
14 tooth sprocket
95 on an 89 frame
lunchbox
V&H ssr2 muffler
jetted carbs
150-70-17 pilot road rear
120-70-17 sportmax front
sv650 rear wheel
sv650 tail swap
gsxr pegs
GP shift

ATLRIDER

Actually it's the clutch cover on the right side.  Thanks anyway.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

Toledo Jim

Quote from: ATLRIDER on May 19, 2010, 07:55:59 PM
Actually it's the clutch cover on the right side.  Thanks anyway.
The clutch on my GS appears to be on the left as far as I can tell, but see the pic below. :icon_question:  :dunno_black:

the mole

#12
Hey Jim, maybe you're looking at it in a mirror?
The clutch cable connects to the actuator thingy on the left side, the push rod goes through the gearbox and actuates the clutch which is on the right side. Most bikes are set up like this. :thumb:
By the way, I like the rabbit!

Toledo Jim

#13
Is that when you are looking at it from the front, or the back?  ;)

OOOH!! Your talking about on the engine????  :o

By the way, can anyone tell me in real simple language, how to get it it into reverse? I just can't seem to figure it out.  :cookoo:

Mirrors break when they hear I MIGHT be coming anywhere close!  :laugh:

I stole the rabbit from someone on here a few years ago I think. :dunno_black:

(Sorry, couldn't resist, I'll stop hijacking your thread now.  :cheers:)

the mole

Quote from: Toledo Jim on May 20, 2010, 01:19:29 AM
By the way, can anyone tell me in real simple language, how to get it it into reverse? I just can't seem to figure it out.
Its easy, you just run your chain around the sprockets in a 'figure-of-eight'.

ATLRIDER

Alright, took the cover off today and as soon as I loosened the bolts the shifter loosened as well.  Looks like the boss on the inside of the cover is touching part of the shifter assembly.  Need the clutch cover gasket after all to add some clearance.

Thanks for the replies.
K&N Lunchbox, K&N Engine Breather, Hella Angel Eyes, Buell Turn signals, Kat 750 Rear Shock, Progressive Springs, MC Case Guards, Aluminum Ignition Cover, V&H Full Exhaust, Ignition Advancer, 15T Sprocket, Srinath Bars, Gel Seat, Dual FIAMM Freeway Blaster horns

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