Torque specs galore

[Pontiackid73]

Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.

Replacing fork springs:
       Fork caps
       Fork clamps
       Any other critical bolts im missing
Replacing clutch:
      Side cover bolts
      Clutch bolts
      Any other critical bolts im missing

Thanks gentlemen

[twocool]

Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.

Replacing fork springs:
       Fork caps
       Fork clamps
       Any other critical bolts im missing
Replacing clutch:
      Side cover bolts
      Clutch bolts
      Any other critical bolts im missing

Thanks gentlemen

CHASSIS

Maybe this will get you started:
Sorry, not formatted, but you can figure out....


Item N·m kg·m Ib·ft
Steering stem head bolt 35-55 3.5 - 5.5 25.5 - 40.0
Front fork upper clamp bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Front fork lower clamp bolt 25-40 2.5 - 4.0 18.0 - 29.0
Front axle nut Normal nut with cotter pin 36 - 52 3.6 - 5.2 26.0 - 37.5
Self·lock nut 40-58 4.0 - 5.8 29.0 - 42.0
Front axle pinch bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Handlebar set bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Handlebar holder mounting nut 27 -42 2.7 - 4.2 19.5 - 30.5
Front brake master cylinder mounting bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Front brake caliper mounting bolt 30-48 3.0 -4.8 21.5 - 35.0
Front brake caliper housing bolt 30-36 3.0 - 3.6 21.5 - 26.0
Brake hose union bolt 15 - 20 1.5 - 2.0 11.0 - 14.5
Air bleeder valve 6-9 0.6 - 0.9 4.5 - 6.5
Front and rear disc bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Swingarm pivot nut 55 -88 5.5 - 8.8 40.0 - 63.5
Rear shock absorber upper/lower
mounting nut 40-60 4.0 - 6.0 29.0 - 43.5
Rear cushion lever mounting nut 70 -100 7.0 -10.0 50.5 -72.5
Rear cushion lever rod mounting nut
70 -100 7.0 -10.0 50.5 - 72.5
(Upper & Lower)
Rear brake caliper mounting bolt 20 - 31 2.0 - 3.1 14.5 - 22.5
Rear brake caliper housing bolt 30 -36 3.0 - 3.6 21.5 - 26.0
Torque link nut (Front & Rear) 22 -35 2.2 - 3.5 16.0 - 25.5
Rear brake master cylinder mounting bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Rear axle nut Normal nut with cotter pin 50-80 5.0 - 8.0 36.0 - 58.0
Self-lock nut 60-96 6.0 - 9.6 43.5 - 69.5
Rear sprocket nut 40-60 4.0 - 6.0 29.0 -

[twocool]

Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.

Replacing fork springs:
       Fork caps
       Fork clamps
       Any other critical bolts im missing
Replacing clutch:
      Side cover bolts
      Clutch bolts
      Any other critical bolts im missing

Thanks gentlemen

More:ENGINE
ITEM N·m kg·m Ib·ft
Cylinder head cover bolt 13 - 15 1.3-1.5 9.5 - 11.0
Cylinder head nut 35-40 3.5 -4.0 25.5 - 29.0
Cylinder head bolt 8 -12 0.8 -1.2 6.0 - 8.5
Cylinder stud bolt 13 -16 1.3 - 1.6 9.5 -11.5
Camshaft journal holder bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Cam sprocket bolt 17 -19 1.7 - 1.9 12.5 - 13.5
Cam chain tensioner mounting bolt 6-8 0.6 - 0.8 4.5 - 6.0
Conrad bearing cap nut 30-34 3.0 - 3.4 21.5 - 25.0
Generator rotor mounting bolt 110 - 130 11.0 - 13.0 79.5 - 94.5
Starter clutch securing bolt 15 - 20 1.5 - 2.0 11.0 -14.5
Signal generator bolt 17 - 23 1.7 - 2.3 12.5 - 16.5
Crankcase bolt (6 mm) 9 -13 0.9 -1.3 6.5 - 9.5
(8 mm) 20-24 2.0 - 2.4 14.5 - 17.4
Counter·balancer shaft setting bolt 35-45 3.5 -4.5 25.5 - 32.5
Oil pump mounting screw 8 -12 0.8 - 1.2 6.0 - 8.5
Oil pressure regulator 17 -20 1.7 - 2.0 12.5 - 14.5
Oil drain plug 20-25 2.0 - 2.5 14.5 - 18.0
Oil pan bolt 12 -16 1.2 - 1.6 8.5 -11.5
Clutch sleeve hub nut 40-60 4.0 - 6.0 29.0 -43.5
Clutch spring set bolt 4-6 0.4 - 0.6 3.0 - 4.5
Exhaust pipe bolt 9 -12 0.9 -1.2 6.5 - 8.5
Muffler mounting bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Engine mounting bolt 60 -72 6.0 -7.2 43.5 - 52.0

[twocool]

for bolts not listed there's another chart, but it doesn't reporduce in a readable form...ask fo rwhat you need..

Also specs I gave are for original year.....as years go up, sometimes parts are different and torque is different...so what year bike?


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[Erika]

This might look good in the Wiki.

[gsJack]

Torque specs are in the Wiki:

http://wiki.gstwins.com/index.php?n=Main.TorqueSettings

[twocool]

Torque specs are in the Wiki:

http://wiki.gstwins.com/index.php?n=Main.TorqueSettings

There is one more chart from the manual for "generic" bolts of various sizes and grades.  maybe add this too?


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[gsJack]

Torque specs are in the Wiki:

http://wiki.gstwins.com/index.php?n=Main.TorqueSettings

There is one more chart from the manual for "generic" bolts of various sizes and grades.  maybe add this too?


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Done.