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carburetor synchronizing.....done

Started by weedahoe, October 04, 2012, 03:43:39 PM

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weedahoe

Well, Ive been going over this bike and todays chore was to synch the carbs. I had already rejetted and cleaned the carbs out. I thought to my myself, the carbs cant be out of wack bad if any because of the low miles on the carbs. Boy was I wrong.

I went through the carb sync threads and was trying to find out to make your own with the fluid and clear hoses but I never could find pics to help guide me. So.....I went to Harbor Freight and bought two vac gauges (93547) so I could dial them in. Even with barely 3k on these carbs, they were out of sync. But when they got in sync, the throttle response was MUCH better.

So for all those guys (and gals) out there who assume they are in sync, check them. You might just be surprised.

Pics and a vid are here

http://sdrv.ms/Wr5Ojr
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

stokes776

Awesome Weedahoe!

I am needing to do a carb synch and was reading all these posts about creating your own, but couldnt find explicit directions.  Your photos and especially the video help out a lot!

Curious, did those vac guages have the correct size hose or did you have to get a different set?

In the video, I am assuming that is after you have synched them?  For this work, it seems like the numbers are not important, more that the needles are moving together properly right?

weedahoe

The hose that came with the gauges were slightly bigger so I just put a worm clamp on it to tighten it while I did the work.

Im not sure the video is working? Can anyone confirm or is it just a picture?

The pic/vid is after they were synched. Its not important what the numbers read as long as they move the same like you said.

One gauge to each vac connection on the carbs is as simple as it can get. I started to make a nice setup to mount the gauges on but since I likely wont be using them for  a while, I didnt see the need to over complicate something this simple.
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

ThatOtherGuy

Glad you posted this I would like to do mine on the GS500 then the Bandit.  I'll cut my teeth on the GS500 (2 x carbs) first then try the Bandit (4 x carbs).

Any Aussie members know a good place to get some vacuum gauges?

Ryanstalin

#4
Im kinda curious to how you did that. Im pretty sure my bike needs "everything" but thats good you got that done. nothing like spending some time getting the little stuff done. btw Im downloading the video to compare to the vid of mine running earlier. my carbs seems way off. but it does start and run now.

edit, your bike sounds alot better then mine.

weedahoe

I took each guage and connected each one to each vac port on each carb. Then I started it up and adjusted my idle up and gave it some throttle until I was between 3k-4k and looked at the gauges. Then I turned the sync screw whichever way it needed to go until the gauges ready close to or right at the same. Pretty simple really. I did have to take my carbs off to get better access to the vac ports.
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

craigs449

#6
OP, how much were the vacuum guages?

EDIT..NVM.....Here is the link for the guages if anyone is interested...

http://www.harborfreight.com/fuel-pump-and-vacuum-tester-93547.html
2001 Suzuki GS 500 "Commute Killer"
2008 Husqvarna 510 SMR
2002 Honda CR 250 "Project Pain-in-the-ass"
2001 Honda XR 50

weedahoe

Yeah, cheap and simple. Nice little cases for storage until next usage. $15 each wasnt bad IMO and you can always find coupons for 20% off that.
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

Ryanstalin

do you think mine are way out of sync? actually my engine tends to rev really high when cold.

dry_humor

Quote from: Ryanstalin on October 05, 2012, 06:54:29 AM
do you think mine are way out of sync? actually my engine tends to rev really high when cold.

you wont really know until you check them yourself. a little difference goes a long way when it comes to carb and throttlebody synchronization.

weedahoe

When in doubt, check it out. Never assume anything. Im sure the reality is most guys dont properly maintain their bikes. Im new to bikes and I never knew about carb synching until I got here. So had I not read about it, I never would have done it. I think the chances of this are likely high for other owners/riders also

You can google 20% discount coupons on Google and take a picture of it on your phone and when you check out, show it to them and they will key in the number under the bar code to apply the discount.

Think about it, my engine is an 05 with 2800 miles and they were out of synch a bit. Thats low miles. Imagine where they might be with an older engine with more miles?
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

craigs449

my 01 with 21,000 miles surely are out of sync.  I gotta do this also
2001 Suzuki GS 500 "Commute Killer"
2008 Husqvarna 510 SMR
2002 Honda CR 250 "Project Pain-in-the-ass"
2001 Honda XR 50

mitch79

I bit the bullet and bought a Carbtune vacuum gauge a little while ago. Easy to use and no excuse not to do every service. Mine where only a quarter turn out but it sure does make a difference.
Idles smoother and removed the occasional annoying backfire through the carbs I couldn't tune out previously.
2006 GS500F



gaillarry

I bought these for my KZ750 twin, not cheap,  but they work great on my GS500F:

http://www.ascycles.com/detail.aspx?ID=2146

dry_humor

i think a quick google search should lead to some pretty interesting set-ups for home-made sync tools.

usually a yard stick, 2 to 4 even lengths of clear flexible tubing depending on how many carbs/TBs you have (plugged at one end), some sort of oil, and tape to attach the tubes to the yardstick. hook up the open ends to the vacuum ports start up your bike and the oil should rise and fall against the tick marks on the yard stick in the tubes as the vacuum increases/decreases allowing you to synchronize them. make sure you have the EXACT same amount of oil in each tube though.

pretty crude, but it works for some people i suppose.

Suzuki Stevo

I Ride: at a speed that allows me to ride again tomorrow AN400K7, 2016 TW200, Boulevard M50, 2018 Indian Scout, 2018 Indian Chieftain Classic

ThatOtherGuy

Just saved me a pile of dough, I have everything on hand to make that carb stick.  Simple is good.

GI_JO_NATHAN

Good job Mike! I really need to do this, 46k miles and counting, and it's never been done.

I didn't realize you could do this with Vac gauges, that sounds great.
I never had a warm and fuzzy feeling with the tube and fluid rig idea.
Jonathan
'04 GS500
Quote from: POLLOCK28 (XDTALK.com)From what I understand from frequenting various forums you are handling this critisim completely wrong. You are supposed to get bent out of shape and start turning towards personal attacks.
Get with the program!

weedahoe

That's funny because I started to call you and get some insight from you how to do it....... LoL
2007
K&N Lunchbox
20/62.5/142.5
chromed pegs
R6 shock
89 aluminum knuckle
Lowering links
Bar mirrors w/LEDs
rear LED turns
89 clip ons
Dual Yoshi TRS
Gauge/Indicator LEDs
T- Rex sliders
HID retrofit
GSXR rear sets
Zero Gravity screen
Chrome Katana rims
Bandit hugger
Custom paint
Sonic springs

Suzuki Stevo

#19
Quote from: GI_JO_NATHAN on October 05, 2012, 06:56:10 PM
Good job Mike! I really need to do this, 46k miles and counting, and it's never been done.

I didn't realize you could do this with Vac gauges, that sounds great.
I never had a warm and fuzzy feeling with the tube and fluid rig idea.
A vacuum gauge will be very stable at 3K-4K, but you set your carb balance at an idle, this is where a fluid rig shines...at the correct RPM, an idle  :whisper:
EDIT: Or just above an idle, I've never gone above 1500 Rpm for carb or TB syncing
I Ride: at a speed that allows me to ride again tomorrow AN400K7, 2016 TW200, Boulevard M50, 2018 Indian Scout, 2018 Indian Chieftain Classic

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