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Officially Done! '09 GS500E With a Motor Swap

Started by Agno, August 29, 2020, 10:07:34 PM

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Agno

Howdy All,

   Happy to say that this slow but steady build is officially done. It will be given as a gift to a deserving friend soon. I will still be on this forum though. Picked up another GS that has been sitting for 4 years or so and plan on chopping the hell out of it. Should be fun. Anyway, here is a list of the mods (what I can remember anyway) to the bike and some pics of the final product.

Basics:
-2009 GS500F with a 1992 GS500 engine.

Mods:
-Fairing removal
-GS500E headlight setup with SV650 guts and an LED headlight from SuperBrightLEDs
-Ebay bar-end mirrors with red end caps
-White gauge overlays and LED internal bulbs
-Gear driven tachometer from '92 GS500
-Sonic straight-rate springs and 15 weight oil in the forks
-Painted the valve cover gloss red when I adjusted the valves
-Red pinstriping around the factory graphics
-Red reflective rim-stripes installed after removing all the factory reflectors
-Jet kit from Buddha
-Smog delete
-K&N Lunchbox
-Vance & Hines full exhaust shortened by 1in. and painted black
-Fenderectomy
-Koso LED flashers and inline resistors
-Center-stand removal (after pics)
-R6 rear shock
-Katana 750 rear wheel
-GSXR 750 rear brake torque arm
-Ebay pegs all-round
-Black Ebay levers with red adjusters
-Chunky aluminum fork brace
-Motor painted satin black while removed
-Fork lowers painted satin black
-Shorai battery
-Fuel-Line quick disconnects with valves
-Frame sliders

Build Threads
http://gstwins.com/gsboard/index.php/topic,71018.20.html
http://gstwins.com/gsboard/index.php/topic,72900.msg877498.html#msg877498




















91 Suzuki GS 500 (in pieces)
06 Suzuki GS 500F (not running)
09 Suzuki GS 500E (done!)
07 Suzuki RMZ-250 supermoto
03 Triumph Speed 4
05 Triumph Daytona 600
07 Triumph Speed Triple 1050
16 KTM 500 exc

Sporty

Used Suzuki GS500 = motorcycle adventure without leaving the shop.

Current motorcycles: 1993 GS500E, 1996 XL1200, 1999 ST1100

ShowBizWolf

Looks very sharp... I like it. Jelly of those sliders! Been wanting some of those for a while now. V&H looks good all in black like that.
Superbike bars, '04 GSXR headlight & cowl, DRZ signals, 1/2" fork brace, 'Busa fender, stainless exhaust & brake lines, belly pan, LED dash & brake bulbs, 140/80 rear hoop, F tail lens, SV650 shock, Bandit400 hugger, aluminum heel guards & pegs, fork preload adjusters, .75 SonicSprings, heated grips

Agno

Thanks guys. Yeah it does feel good to see what I wanted manifest in front of my eyes. Next project will be a lot less conventional with more of a custom theme. Now that I have stared at the GS platform for a few years, I need to see some ideas made real.

It'll give me a chance to practice some basic welding again and work on getting my painting technique ironed out.
91 Suzuki GS 500 (in pieces)
06 Suzuki GS 500F (not running)
09 Suzuki GS 500E (done!)
07 Suzuki RMZ-250 supermoto
03 Triumph Speed 4
05 Triumph Daytona 600
07 Triumph Speed Triple 1050
16 KTM 500 exc

Jim Knopf


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