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Main Area => General GS500 Discussion => Topic started by: chinox22x on December 01, 2004, 11:52:07 AM

Title: Rear Huggers
Post by: chinox22x on December 01, 2004, 11:52:07 AM
Does anyone on this site make these? if so who and how much?

I am aware of the bandit huggers and the alesio motor ones.  

Just looking for an easier to get alternative.  or if anyone knows of a site....let us know!
Title: Rear Huggers
Post by: airbrush on December 01, 2004, 03:12:25 PM
I am in the process of making a mold to produce one for myself and will probably sell to those wanting one as well. Probably wont have a workable mold done til after christmas...i'll keep yah informed. No idea on pricing yet....have to make one first. :thumb:
Title: Rear Huggers
Post by: stefman722 on December 01, 2004, 05:16:26 PM
alright, cool. make sure u let me know
Title: Rear Huggers
Post by: Dom on December 01, 2004, 05:30:03 PM
Carbon fiber?
Title: Rear Huggers
Post by: airbrush on December 01, 2004, 06:49:13 PM
they will be fibreglass
Title: Rear Huggers
Post by: dolepineapple on December 01, 2004, 08:27:42 PM
Dom:  carbon fiber would be sweeeeeeeeeeeeeeet!  even if it's fiberglass, which is still awesome, just get the CarbonLook from

http://tapeworks.com/Pages/carbonlook.html

and do it yourself

i know that's what I'm probably going to do

airbrush:  Thanks so much for your investment in creating rear huggers!  i have an F just like you and you can totally put me down for one!  and i think you live close by so i can pick it up from you whenever you're done
Title: models the hugger will fit
Post by: airbrush on December 02, 2004, 05:28:29 AM
Another member has informed me what they will fit :

--------------------------------------------------------------------------------

All the rear suspension pieces are identical. What fits on an '01+ will fit an '04+ F model, along with the 89-00 E's

:thumb:
Title: Rear Huggers
Post by: dgyver on December 03, 2004, 07:49:17 AM
I picked up the molds from JamesG yesterday. I have a mold for the hugger. It is for a SV but I am told that it will fit the GS. I will need confirm this. I should be able to start making some parts within the next couple of weeks. They can be made in carbon fiber as well as fiber glass.
Title: Rear Huggers
Post by: adamwade on December 03, 2004, 09:13:39 AM
Dgyver, out of the kindness of my heart, I would be willing to let you try these moulds and test pieces out on my bike!! :)
Title: Rear Huggers
Post by: dgyver on December 03, 2004, 09:24:14 AM
Quote from: adamwadeDgyver, out of the kindness of my heart, I would be willing to let you try these moulds and test pieces out on my bike!! :)
Actually I am going to need a bike to test on since the chain guard tabs are cut off of my swing arm. Have you got yours running?
Title: Rear Huggers
Post by: adamwade on December 03, 2004, 09:26:46 AM
I just bought the two petcock valves off Flash, and should get them tomorrow.  I also purchased some new fuel line.  I should have the bike running by next weekend.  I'll be gone all next week, so I won't be able to work on it in the evenings.  
As for the chain guard and tabs, they are all there and functioning well.
Title: Rear Huggers
Post by: chinox22x on December 03, 2004, 10:01:22 AM
make sure you get it to work for the '04 gs'es.  :mrgreen:
Title: Rear Huggers
Post by: Dom on December 03, 2004, 11:56:51 AM
I'm an idiot, but I thought that the only difference between CF and FG was the fabric that you use.  Are you making a plug or just using a male?
Title: Rear Huggers
Post by: dgyver on December 03, 2004, 12:04:56 PM
The resin is the same for which ever cloth used. FG would be for painting and CF could be clear coated or painted. The molds are of the outside surface of the part.
Title: Rear Huggers
Post by: Dom on December 03, 2004, 01:26:08 PM
Are you buying any carbon fiber cloth?
Title: Rear Huggers
Post by: dgyver on December 03, 2004, 01:48:58 PM
I do have CF cloth and will be getting more eventually.
Title: Rear Huggers
Post by: Dom on December 03, 2004, 02:35:48 PM
Sweet put me down for one in CF.  I think I might make a CF front fender.  I have been looking into mold construction quite a bit lately and it should be pretty simple to make a female plug from the stock fender.  What cloth are you using for the visible exterior layer?
Title: huggers should "hug" the tire
Post by: airbrush on December 03, 2004, 07:16:12 PM
other huggers will fit the GS  i'm sure or you could make them fit....but not properly. They were not made for the bike. The SV hugger is made for a bigger tire. Mine will be made to fit a stock GS500F. I'll let you know when I have a mold ready to go. :thumb:
Title: Rear Huggers
Post by: stefman722 on December 03, 2004, 09:30:31 PM
plz do so.
Title: Rear Huggers
Post by: dgyver on December 03, 2004, 10:53:21 PM
There are several front fender molds in the boxes, I will need to check on what I have.

Actually the SV hugger mold looks very close to fitting. It would not take much to modify a part and pull a mold off of it.

Be careful if you make a hugger mold to fit the stock GS tire. Not every one runs the stock size.

The carbon fiber parts would be completely carbon fiber cloth or they may have some cabon/kevlar cloth added (but unseen) in places for additional strength. CF cloth is only available in black due to carbon. But kevlar can be dyed so the carbon/kevlar cloth is available in several colors: carbon/blue, carbon/red, carbon/orange, carbon/natural kevlar (yellow) and maybe some other colors.
Title: Rear Huggers
Post by: Dom on December 04, 2004, 06:09:00 AM
I used to run a Me55 Metronic 140/80 on the rear and I am pretty sure that is about the biggest tire you can run on a stock bike.  It actually rubbed on the brake bar for the first few dozen miles.  I can either get you the measurement or throw the tire on a chopsaw cut a chunk out and fax you picture of the cross section.  Or is the measurement 140mm??  Tire sizes still confuse me.  The tire caught a nail a couple of weeks ago but I havn't tossed it yet.  Plus, my M1 Sportec is  way stickier.
Title: Rear Huggers
Post by: airbrush on December 04, 2004, 06:14:01 AM
Yup....thats what I mean about using a hugger from a different bike. Hence the name...hugger...it looks like its hugging the tire, if you use a hugger from a different bike, the size contour will be different, SV come with a 160...much bigger tire than a GS.