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Main Area => General GS500 Discussion => Topic started by: mastrind on August 02, 2005, 08:34:52 PM

Title: how to **neatly** cut holes in my fairings??
Post by: mastrind on August 02, 2005, 08:34:52 PM
well.....I've finally got my tools and garage stuff mostly unpacked at my new house....and I want to re-install my frame sliders on my SV.....what is the best way to go about putting some holes in my lowers??.... :dunno:

....is there some special kind of drill bit/attachment I should use?? :dunno:

...should I use my dremell??...and if so, which attachment??.... :dunno:

..I'd like it to fit the sliders kinda snug, because I'm no good at repainting, and I don't want to have a large white ring-around-the-slider going on....

...so any recommendations would be welcome and greatly appreciated :mrgreen: ....thanx....
Title: how to **neatly** cut holes in my fairings??
Post by: 94suzuki500 on August 02, 2005, 09:39:20 PM
perhaps something like this...
http://www.alibaba.com/photo/50021248/M3_Bi_Metal_Hole_Saw_Kits.jpg
Title: how to **neatly** cut holes in my fairings??
Post by: vfrocket on August 02, 2005, 10:11:47 PM
hole saw should work good. i would put masking tape over the area you are going to cut to protect the finish...
Title: how to **neatly** cut holes in my fairings??
Post by: dgyver on August 03, 2005, 05:33:27 AM
Done this on a 5 or 6 bikes. Kind of scary the first time but just take your time. Cutting on contours can be challenging but they can be done.

First mark the hole location. I put a piece of clay (or similar material on the inside of the fairing, then press the fairing against the slider mounting bolt to mark the location. Drill a pilot hole through the clay from the inside. Use a hole saw on the outside. Best to use a variable speed and reversable drill. Spin the hole saw backwards slowly to cut through the paint. This will leave a clean cut. Then switch back to standard drilling direction and slowly drill through the fairing. It is good to use a block of wood to support the fairing as you drill.
Title: how to **neatly** cut holes in my fairings??
Post by: pantablo on August 03, 2005, 02:16:02 PM
Quote from: dgyverI put a piece of clay (or similar material on the inside of the fairing, then press the fairing against the slider mounting bolt to mark the location.

here's a good write-up on the "play-doh" method.
http://www.rc51.org/slider.htm
Title: how to **neatly** cut holes in my fairings??
Post by: mastrind on August 03, 2005, 02:44:43 PM
thanx guys.....I got something to do tonight....hopefully my next post here will be all happy faces and smiles....
Title: how to **neatly** cut holes in my fairings??
Post by: pantablo on August 03, 2005, 05:05:38 PM
also check www.socalsvriders.com how to section. I think they cover it there too... or www.svriders.com maybe too.
Title: how to **neatly** cut holes in my fairings??
Post by: mastrind on August 04, 2005, 01:33:11 PM
yep...mostly smiles......cheers all around  (clink)......no mishaps.....only problem was drilling into left side was tricky because there was no fairing for center/aligning bit, kinda had to wing it, but all looks good....

again thanx to all....
Devon