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Main Area => General GS500 Discussion => Topic started by: cobalt135 on September 04, 2005, 08:38:08 PM

Title: How To: Clutch/brake levers gouged or scuffed? [56K?]
Post by: cobalt135 on September 04, 2005, 08:38:08 PM
OK, I am pretty picky about how my ride looks.  A little while back I dropped my bike and scuffed the heck out of the brake clutch lever.  I finally decided to try to fix it.  Here is a rundown if anyone would like to get thiers looking good again.  It took about 20 minutes to do.

First you will need several grades of sandpaper.  I just used what I had laying around.  Started with 120 grit, followed by some 200 or 300 stuff, and finished up with very fine 600 wet or dry paper (in middle).

(http://home.woh.rr.com/phreakflier/levers/paper.jpg)

Started with this:
(http://home.woh.rr.com/phreakflier/levers/scuffs.jpg)

After sanding with the 120 grit:
(http://home.woh.rr.com/phreakflier/levers/first_sand.jpg)

Final sanding:
(http://home.woh.rr.com/phreakflier/levers/final_sand.jpg)

You might have to sand quit a bit to get the deep gouges removed.  I just feathered the area out to keep the rounded shape.  Now use some aluminum polish and go to town.  It only took me a few minutes to get the shine back...really easy.

(http://home.woh.rr.com/phreakflier/levers/polish.jpg)

Ready to put back on the bike...
(http://home.woh.rr.com/phreakflier/levers/finished.jpg)


Hope this will help someone out.  Mods feel free to move this wherever it is best suited.
Title: How To: Clutch/brake levers gouged or scuffed? [56K?]
Post by: RedShift on September 05, 2005, 06:38:26 AM
Nice explanation of the process.  Considering the attention you give to some minor abrasions to your levers, you must have really freaked when she dropped.  

No matter -- get out there and ride you bike!!  This great weather isn't going to last much longer. (http://img.photobucket.com/albums/v11/redshift/Ride.gif)
Title: How To: Clutch/brake levers gouged or scuffed? [56K?]
Post by: Phaedrus on September 05, 2005, 07:01:54 AM
Nice! Sure beats buying a new one.  :thumb: