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Main Area => General GS500 Discussion => Topic started by: gerharddvs on February 20, 2006, 07:30:01 AM

Title: Removing cylinder head
Post by: gerharddvs on February 20, 2006, 07:30:01 AM
Is it posseble to remove the cylinder head without having to take out the whole engine from the frame and if so how ?
I checket the top gap between the frame and the engine and I'm not sure ?
Title: Re: Removing cylinder head
Post by: annguyen1981 on February 20, 2006, 07:52:03 AM
According to Kerry's Valve video, it looks like you will be able to.


At that point, I'm sure you can just remove the cylinder head.
Title: Re: Removing cylinder head
Post by: Chris_B on February 20, 2006, 02:04:43 PM
Yup, you can disassemble the entire top end with the engine still in the frame.
Title: Re: Removing cylinder head
Post by: The Buddha on February 20, 2006, 05:21:52 PM
Yes and no ... I have heard that in some cases you can but you cannot on others ... However if you remove the 3 rear motor mount bolts and let the thing swing down its a snap. then getting it back in is the same way ... just lift with a block of wood and get the rear bolt back in and its in there.
Cool.
Srinath.
Title: Re: Removing cylinder head
Post by: gerharddvs on February 21, 2006, 03:35:12 AM
Quote from: seshadri_srinath on February 20, 2006, 05:21:52 PM
Yes and no ... I have heard that in some cases you can but you cannot on others ... However if you remove the 3 rear motor mount bolts and let the thing swing down its a snap. then getting it back in is the same way ... just lift with a block of wood and get the rear bolt back in and its in there.
Cool.
Srinath.

Thats actualy a very cool idee. I never thught of that. Thanks :thumb:
Title: Re: Removing cylinder head
Post by: flair.14 on February 12, 2009, 08:19:55 PM
Quote from: The Buddha on February 20, 2006, 05:21:52 PM
Yes and no ... I have heard that in some cases you can but you cannot on others ... However if you remove the 3 rear motor mount bolts and let the thing swing down its a snap. then getting it back in is the same way ... just lift with a block of wood and get the rear bolt back in and its in there.
Cool.
Srinath.

Sorry to bring up an old thread but I am one of the poor unfortunate souls who cannot remove the head while the engine is mounted in the frame. If I do this trick, won't the engine will drop only about 1/2 at most? Would I need to replace the bolts once I remove them?
Title: Re: Removing cylinder head
Post by: Weston on February 12, 2009, 10:33:12 PM
Undoing the engine bolts dosent gain much, but it gains enough. You will have to move the wiring and other stuff arround a little bit, and its still a little trickey getting the head out. Just be patient with it and it will come.
Title: Re: Removing cylinder head
Post by: 5thAve on February 13, 2009, 06:12:24 AM
I have managed to remove the head from the frame (replaced a valve) and did this without removing the engine or any mounting bolts.  It was a tight squeeze, but it's doable.  Frankly, it was so long ago, I don't remember exactly how I did it, but I certainly don't remember having to remove engine mount bolts.  Hmm. That is a pretty good idea though. It might be a good way to make the job easier if necessary.

Go for it.
Title: Re: Removing cylinder head
Post by: utgunslinger13 on February 13, 2009, 10:12:30 AM
This thread is a zombie! How did you even find it to post on it?