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Main Area => General GS500 Discussion => Topic started by: krushchev on April 19, 2006, 11:17:38 AM

Title: engine swap: 500F to 500E
Post by: krushchev on April 19, 2006, 11:17:38 AM
Hi everyone. I'm looking to replace the engine on my 97 500e with a 2005 500f engine. Does anyone know if it's a direct swap or is it just not doable. I know the 500f engines have oil coolers now as well, so I was also wondering how that would fit in a 500e frame. The 500f engine I'm looking at is here: http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1,1&item=4632927654&sspagename=STRK%3AMEWA%3AIT

Thanks!
Title: Re: engine swap: 500F to 500E
Post by: Alphamazing on April 19, 2006, 11:21:08 AM
The mounting bolts are the same as they are on the E (I'm almost positively certain, as my case guards were made for a non-F model), but you'll need to rig up something to hold the oil cooler in place.  Aside from that, you should be fine.
Title: Re: engine swap: 500F to 500E
Post by: My Name Is Dave on April 19, 2006, 11:37:02 AM
I love this part of the description: "nice torquey motor"

And how...

:laugh:
Title: Re: engine swap: 500F to 500E
Post by: CRXDrew on April 19, 2006, 12:15:29 PM
Why even keep the oil cooler? Its pretty much the same motor as the E... and without the F fairings there really is no need for the cooler.
Title: Re: engine swap: 500F to 500E
Post by: 3imo on April 19, 2006, 12:19:13 PM
that motor will drop right in.  no worries.
what a sweet deal.  I hope you get it cheap.  If I'd a seen it before you posted it, I'd be bidding on it.
good find.  scrap the oil cooler if ya want, but I'd keep it, just for piece of mind.

Title: Re: engine swap: 500F to 500E
Post by: skoebl on April 19, 2006, 12:31:10 PM
http://cgi.ebay.com/ebaymotors/GS500-GS-500-Tachometer-Instruments-Gauges-Speedometer_W0QQitemZ4632927691QQcategoryZ35594QQrdZ1QQcmdZViewItem

Would this part fit on a 97?

I rather desperately need a good guage cluster and whatnot....but don't want to dish out the funds for it :laugh:
Title: Re: engine swap: 500F to 500E
Post by: 3imo on April 19, 2006, 12:34:15 PM
not without modification.

it will fit but the 97' tach is not electric.

this mod will require you to cut into the tach and switch out the guts.

I did it.  and can walk you through it.  but the tach will not be as bright as stock because the guts don't match up right. 

I think i posted pics of my conversion.........
Title: Re: engine swap: 500F to 500E
Post by: 3imo on April 19, 2006, 12:35:37 PM
here ---.http://gstwins.com/gsboard/index.php?topic=24182.0

but the pics are gone.

wait....
Title: Re: engine swap: 500F to 500E
Post by: 3imo on April 19, 2006, 12:37:54 PM
(http://i47.photobucket.com/albums/f191/eimoytiana/99%20GS500E/DSCF0015.jpg)

(http://i47.photobucket.com/albums/f191/eimoytiana/99%20GS500E/DSCF0029.jpg)




sorry, no pics of how  but if your technically inclined it is possible. :thumb:
Title: Re: engine swap: 500F to 500E
Post by: LimaXray on April 19, 2006, 01:34:29 PM
You might be able to drive the electronic tach with the '97.  Try connecting the signal wire for the tach to the not-common terminal on one of the coils (white or black/yellow wire).  Idk if the ignition system is a CDI system, but if it is this approach may not be a good idea.  Does anyone know?

Another option that may work would be to build a VR conditioning circuit using something like a LM1815 and take the tach signal right off one of the ignition pickups

I think sometime this summer I'm going to take an oscilloscope to my GS and figure all this kinda stuff out for certain.
Title: Re: engine swap: 500F to 500E
Post by: dgyver on April 20, 2006, 11:29:44 AM
Also, the electrics are different on the 04+ engines. They use a single pickup for the signal generator. You should be able to use your pre-04 setup though.
Title: Re: engine swap: 500F to 500E
Post by: 3imo on April 20, 2006, 11:48:22 AM
one thing though, if you get the 05' motor, you wouldn't need to convert, would you?
Title: Re: engine swap: 500F to 500E
Post by: LimaXray on April 20, 2006, 12:11:55 PM
nope