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Main Area => General GS500 Discussion => Topic started by: parkinlotpimp02 on July 03, 2006, 10:09:39 AM

Title: I really needsome help!!!!
Post by: parkinlotpimp02 on July 03, 2006, 10:09:39 AM
i was wondering if the forks to an old gs...mayby like a 92, would they fit an 05?....im new to this so please help :cheers:
Title: Re: I really needsome help!!!!
Post by: Kerry on July 03, 2006, 10:31:11 AM
Perhaps this old post (http://gstwins.com/gsboard/index.php?topic=12911.msg109321#msg109321) will help.

NOTE:  Even though I mentioned that the '04 has "new forks" I have never even seen one, so you may want to get confirmation before either committing to try the '92 forks or letting them go....
Title: Re: I really needsome help!!!!
Post by: starwalt on July 03, 2006, 02:07:15 PM
Looking at the differences between the early 90's and the current configuration in a Suzuki OEM shop manual...

Current model shows a tube diameter of 36.9 mm
Original models -- diameter not specified though well known to be 37 mm.

Current model has a fork gaiter -- that tongue looking plastic piece that rides up with the lower outer tube. Came along around 2000.

The inner tube caps have changed from internal hex wrench to external wrench.

The front brake hose routing is also difference.
Title: Re: I really needsome help!!!!
Post by: scratch on July 03, 2006, 02:49:58 PM
All of these are minor differences that would not preclude you from using the '92 forks.
Title: Re: I really needsome help!!!!
Post by: parkinlotpimp02 on July 03, 2006, 08:16:05 PM
oh...its because the inner tube was slightly bent ,not much just a little,can they be fixed or do you guys suggest i get new ones
Title: Re: I really needsome help!!!!
Post by: werase643 on July 03, 2006, 09:10:18 PM
if a gentle bend ok....if you can feel a ripple.....replace
Title: Re: I really needsome help!!!!
Post by: parkinlotpimp02 on July 04, 2006, 01:11:21 PM
yea just a bend no ripple...i guess ill dissassemble them tomorrow
Title: Re: I really needsome help!!!!
Post by: werase643 on July 04, 2006, 02:33:35 PM
after ya take them apart....just take to your friendly local machine shop and get them pressed straight

i think the runout needs to be in the 0.003-0.005 inch area....i'll do some searching
Title: Re: I really needsome help!!!!
Post by: parkinlotpimp02 on July 04, 2006, 05:39:34 PM
oh...ok...but i dont think we have a machine shop anywhere close by