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Main Area => General GS500 Discussion => Topic started by: Von Vester on July 03, 2003, 05:20:38 PM

Title: Need fuel valve
Post by: Von Vester on July 03, 2003, 05:20:38 PM
I don't know how many of you read my post "Need carburetor parts", but it seems that the same butt-head, wanna-be mechanic that lost parts dissassembling the carburetor also took it upon him/herself to disassemble the fuel valve.

The selector cone (or what ever you call the cylinder with the drilled passages) is missing. I ran out of gas a week ago trying to see how far I could go before switching to 'reserve'. Well, lucky me, I had been drinking from reserve and main all along so I ended up pushing my bike to the gas station (thank goodness the GS500 is light).

Anybody have a used fuel valve for sale? I read on a post a few days ago but can't find it again, that there is a pretty good after-market fuel valve for GS500's out there. Who makes it and where can I buy one?
Title: Need fuel valve
Post by: Rashad on July 03, 2003, 06:01:45 PM
THere is the pingel... but i hear its extremely expensive...

Also, someone else was considering using separate fuel valves for res, pri, and on... may be an option?
Title: Need fuel valve
Post by: Black Snowman on July 04, 2003, 12:05:56 AM
I found these on a dirtbike site:

http://www.motorcycle-superstore.com/item.asp?style=8024&department=646&Division=6

It says not recommended for motors over 300 CC but they're talking two strokes so it should be fine for the GS. Get 1 for the Res line and One for the Pri/On line and a T to join the two and then you just have to figure out a way to mount them.

I'm going to continue digging to see if I can find anything better. $30 bucks is about half way to a Pingel.
Title: Need fuel valve
Post by: KevinC on July 04, 2003, 06:51:38 AM
A guy on the chassis builder's list just successfully converted a vacuum petcock to a manual one. He just used JB Weld to fill up the appropriate passage ways, and some Dremel work to do away with the vacuum. I have to look at my GS switch to see if it'll work.

I have a GS fuel switch I'm not using, but it didn't flow enough fuel on my bike. Kinda reluctant to offer you a non-working switch...
Title: Need fuel valve
Post by: Kerry on July 04, 2003, 09:37:12 AM
Quote from: Black SnowmanI found these on a dirtbike site:
http://www.motorcycle-superstore.com/item.asp?style=8024&department=646&Division=6

That item is listed as a 5/16" In-Line Fuel Valve.  Wouldn't the 1/4" In-Line Fuel Valve work better?

I'm assuming that the measurement refers to the I.D. (Inner Diameter) of the fuel line, but I could be wrong....
Title: Need fuel valve
Post by: Kerry on July 04, 2003, 09:53:39 AM
While I'm on the subject, I happened to go to my local home center last night, so I took a picture of the fuel valve I mentioned in another thread:

(http://www.bbburma.net/MiscFotos/100_0288_RidingMowerFuelValve.jpg)

OK, so it's for a riding lawn mower.  And it probably won't flow enough fuel for the GS500E engine at high RPMs.  But it's cheap enough to experiment with if you're in a bind.  (I think it was 7 or 8 dollars.)

Anyone?  Srinath?  :roll:

BTW, sorry about the glare....

EDIT: Changed link from sisna.com to bbburma.net
Title: Need fuel valve
Post by: KevinC on July 04, 2003, 11:02:46 AM
I suspect any simple on/off valve like that will flow way more fuel than the GS one, even a garden tractor one. The 1/4" does refer to the fuel line ID, and while I think the GS stuff is actually 6 mm, 1/4" is close enough.

You'd have to have two of them, one for reserve, and one for main, T'd together into the carb line. And figure out how to mount them.

I think one reason the GS vacuum switch doesn't flow enough fuel at large throttle openings, is that the engine vacuum decreases, and the vacuum switch starts to close.
Title: Need fuel valve
Post by: Von Vester on July 04, 2003, 05:59:14 PM
Thanks for the responses folks. I think I'll try the lawn mower fuel valve for starters to get me back on the road. I was on the Blueridge Parkway today in a cage and saw many, many bikes on the road (and what a beautiful road it is). I wanted to be on one of those biks so bad I could spit. I'll try the cheap lawn mower fuel valves to get me back on the road but ultimately I want to return this bike to completely original condition. However, without the show room cosmetics as I don't really want to paint it.

Ride safe guys and thanks again for the ideas.
Title: Need fuel valve
Post by: Black Snowman on July 05, 2003, 08:48:53 PM
Quote from: KerryThat item is listed as a 5/16" In-Line Fuel Valve.  Wouldn't the 1/4" In-Line Fuel Valve work better?

I'm assuming that the measurement refers to the I.D. (Inner Diameter) of the fuel line, but I could be wrong....

I picked the 5/16" because it was the largest :) 1/4" might fit better but I was hoping the large 5/16" would flow better.
Title: Need fuel valve
Post by: Kerry on July 06, 2003, 01:55:57 AM
Quote from: Black Snowman
Quote from: KerryThat item is listed as a 5/16" In-Line Fuel Valve.  Wouldn't the 1/4" In-Line Fuel Valve work better?

I'm assuming that the measurement refers to the I.D. (Inner Diameter) of the fuel line, but I could be wrong....

I picked the 5/16" because it was the largest :) 1/4" might fit better but I was hoping the large 5/16" would flow better.

Gotcha.  (Meaning, "I understand.")

My main worry about the 5/16" size stems from ThinkAgain's opening lines in the opening post of the thread Irregular Idle.  Maybe I just worry too much - does anyone else have experience with using 5/16" fuel line on their GS500?
Title: Need fuel valve
Post by: KevinC on July 06, 2003, 07:54:09 AM
1/4" is lots for the GS, and even more powerful bikes. It works for 200 hp cars! I use 1/4" with my Pingel and my 60 hp GS on the race track, and it works fine.

A simple 1/4" valve and 1/4" line will work fine. 5/16" won't make any difference to the idle either, but it will be harder to get a seal on the 6 mm fittings.

You can't have too much fuel flow to the carbs, as long as the pressure stays below 5 PSI or so. The floats and needles regulate the flow to the jets. You sure can have too little though.
Title: Need fuel valve
Post by: Black Snowman on July 16, 2003, 09:35:59 PM
http://www.bikebandit.com/partsbandit/product.asp?pf_id=1912470&dept_id=496254
Found another, inexpensive, fuel valve. Only $10 each.
Title: Need fuel valve
Post by: Kerry on July 17, 2003, 09:13:20 AM
BikeBandit didn't give enough info about that MotionPro valve - it's for 3/16" fuel line.

Here is the set of MotionPro valves as shown in the Dennis Kirk 2002 Street catalog.  The prices are still current.

Meanwhile, check out the 1/4" Universal valve for $10.99!

(http://www.bbburma.net/Scans/DennisKirk384_FuelValves.jpg)

EDIT: Changed link from sisna.com to bbburma.net