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Main Area => General GS500 Discussion => Topic started by: NPSWilly on July 10, 2003, 11:08:25 AM

Title: Online Service Manual?
Post by: NPSWilly on July 10, 2003, 11:08:25 AM
Does anyone have a service manual online for GS500? Or maybe someone can give me the bearing selection cross reference tables.  I don't feel like waiting a week for the manual before I can order the bearings I need.
Title: Bearings...
Post by: The Buddha on July 10, 2003, 11:48:02 AM
Wheel bearings??? they are 6303. I bought Koyo's and one word of advice on bearings...buy the double sheilded ones and take off the seal on the side you are going to be hitting when knocking them in. After they are seated then put the seals back. I didn't and the sheilds got damaged a bit...of course I pulled the metal sheilds off the old bearings and put them in the new one.
Cool.
Srinath.
Title: engine bearings
Post by: NPSWilly on July 10, 2003, 06:08:23 PM
Sorry, was lookin for engine bearing codes. I have some smoked counter balancer bearings.
Title: Online Service Manual?
Post by: Kerry on July 10, 2003, 08:22:18 PM
I'm not sure what you mean by "bearing selection cross reference tables".

But if you just need the OEM part number(s), go directly to http://www.bikebandit.com, choose "OEM (Stock) Parts" from the dropdown list, and keep going....
Title: Engine Bearing Selection Table
Post by: NPSWilly on July 11, 2003, 07:33:27 AM
When rebuilding an engine you have to find the specific bearings it requires for the crank, rods and counterbalancer. Because of different machining tolerances at the factory the size of bearing required differs from engine to engine . They stamp the cases, cranks and rods with letters and numbers (that stand for O.D. of crank and I.D. Specifications of cases and rods) and you use a cross reference table in the service manual to determine what size bearings you need.
Title: Re: Engine Bearing Selection Table
Post by: gsJack on July 11, 2003, 08:13:21 AM
Quote from: NPSWillyWhen rebuilding an engine you have to find the specific bearings it requires for the crank, rods and counterbalancer. Because of different machining tolerances at the factory the size of bearing required differs from engine to engine . They stamp the cases, cranks and rods with letters and numbers (that stand for O.D. of crank and I.D. Specifications of cases and rods) and you use a cross reference table in the service manual to determine what size bearings you need.

Here they are from my Clymers for 89-96 models if that will help.  Don't have factory manual.

http://members.aol.com:/jcprrp/gs500.brg.codes
Title: GSjack
Post by: NPSWilly on July 11, 2003, 09:32:07 AM
gsjack, Your the man 8)
Thanks  :)
Title: Re: Engine Bearing Selection Table
Post by: Kerry on July 11, 2003, 09:36:20 AM
Quote from: NPSWillyWhen rebuilding an engine you have to find the specific bearings it requires for the crank, rods and counterbalancer. Because of different machining tolerances at the factory the size of bearing required differs from engine to engine . They stamp the cases, cranks and rods with letters and numbers (that stand for O.D. of crank and I.D. Specifications of cases and rods) and you use a cross reference table in the service manual to determine what size bearings you need.
Cool.  Seems like I learn something new every day around here....