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Main Area => General GS500 Discussion => Topic started by: werase643 on March 22, 2007, 05:09:01 PM

Title: new 643 build up......early stages
Post by: werase643 on March 22, 2007, 05:09:01 PM
Call it Fate or whatever
I got a replacement frame for my racebike....
it was a 1989 frame serial # xxxxx00643
I have to keep it
so starts the build of my new street bike from the ashes of my crashed racebike
yes I found some gud parts laying around in the shop
I figured out links
might try pics next

rear is a RG-V 250 double braced AL swingarm
GSXR 1k rear caliper
Kat 600 4.5x17
custom Roundball wheel spacers(if ya remember sasha....you been here way to long)
front is a 99 GSXR 750 USD complete....(looking for a busa fender)
with a custom Dgyver steering stem....he got work to modify his...and mine

(http://i32.photobucket.com/albums/d45/werase643/DCP_2588.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP_2589.jpg)


(http://i32.photobucket.com/albums/d45/werase643/DCP_2593.jpg)
Title: Re: new 643 build up......early stages
Post by: dgyver on March 22, 2007, 05:26:55 PM
 :thumb:

Sorta looks like my new creation.
Title: Re: new 643 build up......early stages
Post by: werase643 on March 22, 2007, 05:31:37 PM
SWEET, got new crash bars off of flea-bay!!!!
Title: Re: new 643 build up......early stages
Post by: werase643 on March 22, 2007, 05:33:00 PM
geee
I wonder why.....the forks fit nice, NO?

I might get you on the bling factor.....
Title: Re: new 643 build up......early stages
Post by: dgyver on March 22, 2007, 05:42:33 PM
Looks like they fit up good. From what I can see, you ground the stop the same as I did.

Yeah you have me on the rearsets....not the Ohlins, got one too.

What motor are you using?
Title: Re: new 643 build up......early stages
Post by: werase643 on March 22, 2007, 05:54:48 PM
stock with some blinged up stock carbs....
exhaust is V&H or big friggin secret
headlight  will be initially an old GS1100 8 incher....BRIGHT!!!!!!!!!!!!!!!!!!!!

already did the top shock mount and 99 GSXR stock shock...
Title: Re: new 643 build up......early stages
Post by: Alphamazing on March 22, 2007, 08:19:32 PM
Dude, that banana is hot.

I am really looking forward to see how this turns out. Do you plan on using the old style or new style bodywork?

Are those Woodcraft rearsets, and are those slicks you are running?
Title: Re: new 643 build up......early stages
Post by: werase643 on March 22, 2007, 08:28:03 PM
no, them are YOSH rearsets......if ya gunna go kewl...GO HELLA KEWL!!!!!!!!!!!!!!!

nope b-stones race compounds with tread....090 or 96's...havn't looked lately
Title: Re: new 643 build up......early stages
Post by: l3uddha on March 22, 2007, 08:29:42 PM
lookin good. what'd you do to "bling" up the stock carbs?? chrome?  :laugh:
Title: Re: new 643 build up......early stages
Post by: WREX on March 22, 2007, 09:19:26 PM
swing arm is the shitznit, upsidedownies are sweet, yosh rears are sexay, ohlins - forget about it....man it's all gonna be sweet.  i'm really looking forward to watching it unfold too.


:bowdown: :bowdown: :bowdown:
Title: Re: new 643 build up......early stages
Post by: dgyver on March 23, 2007, 03:56:45 AM
Stilll want the un-cut rear fender?

I was slack and just sent the seat hardware yesterday.
Title: Re: new 643 build up......early stages
Post by: l3uddha on March 23, 2007, 07:50:20 AM
you have gotten me very excited.... (http://www.nestreetriders.com/forum/images/smilies/naughty.gif)
Title: Re: new 643 build up......early stages
Post by: werase643 on March 23, 2007, 05:56:50 PM
Quote from: l3uddha on March 22, 2007, 08:29:42 PM
lookin good. what'd you do to "bling" up the stock carbs?? chrome?  :laugh:

close.... polished them up....it the important areas...... :icon_mrgreen:
Title: Re: new 643 build up......early stages
Post by: werase643 on March 23, 2007, 06:01:23 PM
D,
it depends on if the secret tail light will fit with the stock fender.....sell it, if ya get a buyer....i'll  find one if / when i want one

I might stri it down tonight and start prepping the frame for paint

I friggin love anthracite wheel paint!!!!!
Title: Re: new 643 build up......early stages
Post by: Happytrack44 on March 27, 2007, 05:55:48 PM
You gonna use carbon fiber zip-straps to hold it together?
Title: Re: new 643 build up......early stages
Post by: werase643 on March 27, 2007, 06:26:24 PM
Happyturd,
you really need to get a friggin life
go suck eggs



you coming to dinner on thurs? 



I guess I have a yellow tank to go with the other bits.....
Title: Re: new 643 build up......early stages
Post by: ducati_nolan on March 28, 2007, 10:58:29 PM
Looks pretty awesome  :thumb: Though with all that work the rear subframe looks a little out of place. A chopped down subframe with a solo seat would look pretty sweet. Or you could cut it iff and weld tabs to bolt on a nice looking one from a sportbike  :dunno_white: Just some ideas.

Whatever you do, you're wel on your way to a badass bike.  :thumb:
In fact it may be worth looking for a more powerfull engine to shoehorn in there. Maybe a newer 600cc superspoert engine, A Vtwin might fit better, wonder if you could get a 1000cc twin in there, RC51, TL, SV, etc.

Okay I'm carried away now, I've got to shut up  :cheers:
Title: Re: new 643 build up......early stages
Post by: werase643 on March 29, 2007, 08:22:31 PM
whoever here suppied the yellar tank....THANKS!!!!!!!!!!!!!!!  I LOVE IT!!!!!!!!!

and the new crash bars showed up
Title: Re: new 643 build up......early stages
Post by: Turd Ferguson on March 29, 2007, 08:53:42 PM
Looks great!.  How about a few new photos of your progress?  I'm getting all excited over here... :oops:

-T.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 03, 2007, 06:36:21 PM
I refused to touch it til the tax paperwork was finished....
I finished the numbers on sunday
Monday night....I prepped the frame for paint,  I ended up wiping the frame down with carb cleaner and removed all the bad rattle can paint

then I painted it with good rattle can paint

tonight I cleaned up some parts and started to assemble some parts....together.

pics to follow, soon
Title: Re: new 643 build up......early stages
Post by: werase643 on April 03, 2007, 06:41:37 PM
Happyturd and his boy
The Boy was doing real gud Sat
won his heat race
was winning the main
was so far ahead when he got a flat tar that he was still winning when he pulled in
he looked real gud


(http://i32.photobucket.com/albums/d45/werase643/DCP41059.jpg)

(http://i32.photobucket.com/albums/d45/werase643/07-07-06_1729.jpg)
this was a long day of welding for me....note to self....stop wearing shorts while welding.....

(http://i32.photobucket.com/albums/d45/werase643/08-05-06_2025.jpg)
a happy Happytrack...last summer

Title: Re: new 643 build up......early stages
Post by: werase643 on April 03, 2007, 06:46:59 PM

(http://i32.photobucket.com/albums/d45/werase643/DCP41066.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41067.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41068.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41069.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41070.jpg)
Title: Re: new 643 build up......early stages
Post by: dgyver on April 03, 2007, 06:52:18 PM
Looking good.  :thumb:

Almost at the same point where I am. Guess I could post some pics as well.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 03, 2007, 06:57:15 PM
I spent 20 min looking for parts.....
ya know the important stuff....
street wiring harness....
tail light and all grab bar bracketry.......

couldn't find a friggin' thing

where the heck in my pile-o-crap is that stuff?????????
Title: Re: new 643 build up......early stages
Post by: dgyver on April 03, 2007, 07:00:32 PM
yeah I know the feeling....especially with 20+ boxes that look the same.

oh yeah....do you still need the 2 front round bumpers for the seat? I got a couple.
Title: Re: new 643 build up......early stages
Post by: Alphamazing on April 03, 2007, 07:34:18 PM
That gigantic yellow smiley face is hilarious.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 03, 2007, 07:49:59 PM
That was our pit board when I  endurance raced
one of my team mates worked for Griffin Radiator
He quickly drew it up and entered the data into a program
that piece of AL was cut out with a Turret Punch
and powder coated before 5 pm that day.

I now use it for SCCA when I show up for pit Buddha Loves You duty


Title: Re: new 643 build up......early stages
Post by: Happytrack44 on April 04, 2007, 03:39:34 AM
Hayabusa front fender is on the way, You'ill get better mileage with one of your ysr engines.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 04, 2007, 03:51:13 PM
found a harness.....
where did I put all the old street stuff???? :dunno_white:
Title: Re: new 643 build up......early stages
Post by: Jughead on April 04, 2007, 06:18:03 PM
Ken don't tell me you found out what it was Like to weld with shorts on. :o :o I done that Last Summer. :mad: :mad: It was so Bad I was Still Peeling well into Fall.
Title: Re: new 643 build up......early stages
Post by: Crucialval on April 05, 2007, 01:37:05 PM
Very nice looks great!! :thumb:
Title: Re: new 643 build up......early stages
Post by: werase643 on April 09, 2007, 06:49:03 PM
finished installing the engine and new crash bars
I think I have to use UNI filters with my upper shock mount location.....oh well....

got the jack plates finished up for the YOSH rearsets....I might make some designer holes to remove ounces

picked up a shift linkage rod off the shop floor....perfect length!!!!! super sweet!!!!!!

the busa fender needs a weird bracket.....might .... might not go there  havend decided



Title: Re: new 643 build up......early stages
Post by: dgyver on April 09, 2007, 06:56:58 PM
I never cared for the busa fender ..... as long as you like it.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 06:47:12 AM
wow, doesn't take long to get to page 10.....

working on brackets to install the SECA650 headlight

got the wiring mostly laid in place

trying to decide on instrumentation
have a 86 GSXR 750, 95 GSXR1100, GS500, and FZ600 to choose from
looking like a modification to either the 86 gsxr750 or FZ600 will be the setup....more hand made brackets.......
going to go with a bicycle speedo i guess....dang, the 95 1100 speedo goes to 200..... :cry:

bike sits pretty good, footpegs location feels good,

I guess I got a corbin coming.....  Happytrack keeps buying crap....and it ends up at my shop

Title: Re: new 643 build up......early stages
Post by: dgyver on April 19, 2007, 09:50:47 AM
What... no new pics?

I wish someone else would buy stuff and leave it at my shop.
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 10:39:06 AM
working on pics...
I had to get the headlight mounted first

I friggin LOVE BIG headlights!!!!!!!

it's kinda like a single 36C.....D    :laugh:

might try the busa fender tonight and still thinking on instrumentation

got a kewl idea or 2  to add there......

note... If you don't like my choice of turn signals....I'm ok with that




(http://i32.photobucket.com/albums/d45/werase643/DCP41080.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41083.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41081.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41082.jpg)

(http://i32.photobucket.com/albums/d45/werase643/DCP41084.jpg)
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 02:51:18 PM
one of my other side covers......

(http://i32.photobucket.com/albums/d45/werase643/08-15-06_1218.jpg)
Title: Re: new 643 build up......early stages
Post by: dgyver on April 19, 2007, 03:07:26 PM
Got any wine to go with those sprocket covers?

That busa fender  :nono:

You may want to swap the reservoir hose fitting on the rear m/c with one from a GSXR, they are angled.

and the headlight.....thars a BigUN!
Title: Re: new 643 build up......early stages
Post by: coll0412 on April 19, 2007, 03:10:59 PM
Yeah the busa...ehh...to big for a small bike

What kinda rear sets are those, I am assuming you made an adapter bracket for them?
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 03:13:57 PM
I like cheeze :icon_mrgreen:

heck of a lot cheaper than Ti.....

I'm still out on the fender....it't the right color....is the only problem
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 03:27:28 PM
Quote from: coll0412 on April 19, 2007, 03:10:59 PM
Yeah the busa...ehh...to big for a small bike

What kinda rear sets are those, I am assuming you made an adapter bracket for them?

500 buck yosh rear sets.....cheap crappy parts for a cheap crappy bike.... :icon_lol:
Title: Re: new 643 build up......early stages
Post by: rylon on April 19, 2007, 03:34:34 PM
Sorry if I'm asking a stupid question but is there really a point to putting all those holes in your sprocket cover?  Or is it just because you can?   :dunno_white: 

Rylon
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 03:38:16 PM
saves ounces.....
cause i was bored one night.... ok, two nights
ventilation for the chain...
Title: Re: new 643 build up......early stages
Post by: NiceGuysFinishLast on April 19, 2007, 08:51:59 PM
Beautiful.. big honkin fender though!

Question for ya, have you seen the rear brake MC deletes? Like this one:

(http://i49.photobucket.com/albums/f268/r6roadkill/jdrrjan19rightclosewb5.jpg)


I was thinking it's kinda neat, and since we don't use the rear brake a whole lot on the street, practical... was something I'd like to do in the future, just a small little "bling" mod.. thoughts? (I trust your opinion more than the guy who showed it to me.. "Hey.. lookit this.. it's neat")
Title: Re: new 643 build up......early stages
Post by: werase643 on April 19, 2007, 08:59:59 PM
that mod has been on race bikes for many years.....has to be clear so you can use it as a sight glass for level
Title: Re: new 643 build up......early stages
Post by: NiceGuysFinishLast on April 19, 2007, 09:20:23 PM
so then if I fabbed one up myself, it'd be safe enough? Cool. Think I'll do that tomorrow. Gotta go to AA and get some clear stuff rated for brake fluid, so it won't sweat out.
Title: Re: new 643 build up......early stages
Post by: dgyver on April 20, 2007, 03:47:46 AM
The only place I have seen clear tubing safe for brake fluid is from yoyodyne.com and it is $8/foot. Anything else, will sweat brake fluid.
Title: Re: new 643 build up......early stages
Post by: NiceGuysFinishLast on April 20, 2007, 09:48:02 AM
Good to know, thanks.
Title: Re: new 643 build up......early stages
Post by: The Buddha on April 20, 2007, 10:07:10 AM
Damn ... I need to do my GS. I am seeing everyone paint their frame and I am going WTF ... everyone is painting ... I can do waaaaaay better than that ... I got's me a hundirt dollars ... I will powwwwwderrrrrr coat ... but hey, its been that way for a yaer ...
Anyway ... I'll weld all the crevices shut so it wont take in water and rust there, and powder coat it ...
Cool.
Srinath.