GStwin.com GS500 Message Forum

Main Area => General GS500 Discussion => Topic started by: ben2go on May 20, 2007, 12:42:00 PM

Title: Fork disassembly tool
Post by: ben2go on May 20, 2007, 12:42:00 PM
My progressive springs will be here very soon.I have an 1989 GS500.I did a search
and found out about using a long bolt to extract the inardes of the fork.I am
rebuilding my forks.Will this method work?Can I use the 5/16 bolt or do I need
another size?Thanks
Ben
Title: Re: Fork disassembly tool
Post by: ducati_nolan on May 20, 2007, 01:31:27 PM
I belive that it's a 5/16" size with the head 15/16" so it uses a 15/16" wrench. I used a piece of all thread with two nuts jammed up against one another on either end. Or you could use two bolts put together with a coupling nut.
Title: Re: Fork disassembly tool
Post by: ben2go on May 22, 2007, 09:46:18 PM
OK.Here is what I bought to make the tool.It cost $9.71US from Lowe's.
I bought 2-5/8 bolts 10 inches long and one 5/8-11 coupler.I read here
and have been told that the head size is 15/16.If you have doubts
when looking for the right bolts,just take a 15/16 socket with you.I
did and checked the heads of the bolts for tightness in the socket.I put
five back in the bin because they were loose in the socket.Don't wanna
reach down deep in the fork just to realize you screwed some thing up
with a bad tool.
Title: Re: Fork disassembly tool
Post by: sledge on May 22, 2007, 11:34:15 PM
Instead of 15/16" try 24mm. Every fastening on the bike is metric.
Title: Re: Fork disassembly tool
Post by: NiceGuysFinishLast on May 22, 2007, 11:45:22 PM
I used 15/16" and it worked fine for me.
Title: Re: Fork disassembly tool
Post by: ben2go on May 23, 2007, 09:09:32 AM
So far it's working like a charm.