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Main Area => General GS500 Discussion => Topic started by: drowningbird808 on July 27, 2007, 01:15:56 PM

Title: big bore question
Post by: drowningbird808 on July 27, 2007, 01:15:56 PM
wats the biggest you can go without making the walls to thin?
Title: Re: big bore question
Post by: spc on July 27, 2007, 01:23:25 PM
I believe that 555 is the biggest you can go without replacing the sleeves.  I recall dgyver posting that 78mm pistons achieve this :thumb:
Title: Re: big bore question
Post by: drowningbird808 on July 27, 2007, 02:02:34 PM
yeh and the only way to get them is to buy a kit for a kz1000 or something
Title: Re: big bore question
Post by: spc on July 27, 2007, 02:06:04 PM
kz1200 I believe..........but if you find someone to split it with..........
Title: Re: big bore question
Post by: spc on July 27, 2007, 02:07:25 PM
I believe this is the thread you're looking for:
http://gstwins.com/gsboard/index.php?topic=14401.0
Title: Re: big bore question
Post by: drowningbird808 on July 27, 2007, 02:25:31 PM
so 78mm are 541cc
theres still no claimed power gain or dyno charts to prove it
for all i know i can be interseted in biulding a 541cc time bomb
Title: Re: big bore question
Post by: ben2go on July 27, 2007, 05:41:31 PM
It works, he has it in a bike as we speak.The kz pistons raise the compression quite a bit,because they have a raised dome on top of the piston.You have to use hi grade fuel and rejet or use 34mm or 36mm carbs.
Title: Re: big bore question
Post by: dgyver on July 27, 2007, 09:18:57 PM
79mm is the largest you can bore stock sleeves but the walls get thin and risk cracking. 79mm pistons are very rare, still have one waiting on locating another. As for power, I never dynoed my first 555 but a guess would be around 50-55hp with Megacycle cams. This is number partially based on other bikes I raced against. 1/4 lap behind and walked down a R6 in 3 laps. Rider has a lot to do with it as well.

Larger displacement + higher compression = more hp & torque

Yes, the 78s are in a running motor. It used to be a race motor that I pulled from my track bike for my 92 street bike until I build another motor, either a 569 or the GR. The 569 has 80mm pistons and the cylinder has been resleeved. No problem with thin walls.

Any motor modified beyond its original design has the risk of destroying itself. The 541 I have spit a shim and punched a hole in the head. This was due to over reving. No problem to rebuild.

Any motor can fail. Heck I have heard of more stock motors failing, mostly due to owner stupidity or incompetence. But if you do not know what you are doing, it probably will fail. If you are afraid that the motor will blow up, then do not build one.
Title: Re: big bore question
Post by: Mk1inCali on July 28, 2007, 08:10:57 AM
dgyver-

Did you swap carbs or do any port work?
Title: Re: big bore question
Post by: dgyver on July 28, 2007, 03:41:51 PM
The 541 head (with the hole) was ported for 34mm round slides, sadly I sold them but it has 36mm CV carbs installed for now. Currently it has stock cams and a basically stock head...necked valves and cleaned up the casting lines. The ported head has been fixed and is planned to go on the 569 motor along with the Megacycle cams, after they get repaired (now that I found them). I have a set of 36mm flat slides that may find their way on to the 569 or they may fuel the GR motor. I am looking for another set of bigger carbs so it all depends on what I find.

The 555 ran 33mm carbs. I had to sell the bike prior to getting bigger carbs.
Title: Re: big bore question
Post by: The Buddha on July 28, 2007, 06:47:29 PM
Hey dgyver ... quick Question ...
On a GR motor, can I fit the GS carbs.
Same bore spacing & dia and manifolds ??? or ... I need GS manifolds ... or GS head ???
Cool.
Srinath.
Title: Re: big bore question
Post by: dgyver on July 28, 2007, 06:56:25 PM
Dunno. I have not tried to fit any carbs. Probably will not since I will be installing GSXR head.
Title: Re: big bore question
Post by: drowningbird808 on July 29, 2007, 10:50:46 AM
my bike says it has 34mm carbs
Title: Re: big bore question
Post by: ben2go on July 29, 2007, 12:31:56 PM
Quote from: drowningbird808 on July 29, 2007, 10:50:46 AM
my bike says it has 34mm carbs

Your bike TALKS?That's so kool.  :thumb:  :icon_mrgreen:
Title: Re: big bore question
Post by: dgyver on July 29, 2007, 02:32:24 PM
Quote from: drowningbird808 on July 29, 2007, 10:50:46 AM
my bike says it has 34mm carbs

uh ok