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Main Area => General GS500 Discussion => Topic started by: Crucialval on August 23, 2007, 08:45:20 PM

Title: Starter clutch ???
Post by: Crucialval on August 23, 2007, 08:45:20 PM
I have I quick question, I'm replacing my starter clutch and there is a plastic "washer or spacer" that was broken up inside the clutch when I removed it.  I looked on the micro fetch and could not find it does anyone have a clue if it's needed?

:dunno_white:
Title: Re: Starter clutch ???
Post by: Affschnozel on August 24, 2007, 08:14:42 AM
I don't remember any plastic washers/spacers on the alternator side and starter clutch mechanism ,maybe you can take a pic of it ?
Title: Re: Starter clutch ???
Post by: Crucialval on August 24, 2007, 08:52:17 AM
I'll try but it's in pieces. it looks like it worked as a bearing. On the starter gear, you have the round part that sticks into the clutch, this peice looks like it sat at the end of the gear to act as a bearing between the end gear and the back side of the clutch. hope that makes sense. 
Title: Re: Starter clutch ???
Post by: sledge on August 26, 2007, 02:27:16 AM
Everything has a purpose, Suzuki dont use parts for no reason. Just because you dont see a need for it you shouldnt assume its not required. The reason the part is not shown on the fiche` is that it is probably integral with something else. Maybe the fact the plastic part failed is the root cause of the starter-clutch failure?? If no-one here can offer advice I would talk to the parts guy at my local Dealer. I certainly wouldnt leave it out.
Title: Re: Starter clutch ???
Post by: The Buddha on August 26, 2007, 08:11:34 AM
Show that part on bikerbandit please.
May be a busted part off the alternator rotor or something.
Cool.
Srinath.
Title: Re: Starter clutch ???
Post by: starwalt on August 26, 2007, 04:44:09 PM
That's what I am thinking. There is a metal spacer between the starter clutch and the rotor... look at the pics on THIS PAGE (http://home.bellsouth.net/p/s/community.dll?ep=331&folderid=180718&groupid=41309&folderview=thumbs&ck=) for some ideas.

I am with Srinath on this. Probably from somewhere else...unless someone did a mod.

:dunno_white:
Title: Re: Starter clutch ???
Post by: Crucialval on August 26, 2007, 07:38:04 PM
The piece I'm talking about would have been in between the starter gear and the inside wall of clutch. It would have sat on the center round portion.
(http://216.77.188.54/coDataImages/p/Groups/41/41309/folders/180718/1343916Startergeardamagenoted.jpg)
Title: Re: Starter clutch ???
Post by: The Buddha on August 26, 2007, 08:44:02 PM
Spacer shim ??? plastic ??? not likely, should be metal, plastic will get busted in no time with the stresses that can occour in there.
Cool.
Srinath.
Title: Re: Starter clutch ???
Post by: Crucialval on August 26, 2007, 08:59:21 PM
It was a yellow clear piece of plastic broken up bad. I think it's actually what caused my clutch not work. Anyway I put it back togather without it and it starts fine. now I just wish I could get it to run good.