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Main Area => General GS500 Discussion => Topic started by: beauduke01 on September 05, 2007, 06:23:30 PM

Title: What the heck is this?
Post by: beauduke01 on September 05, 2007, 06:23:30 PM
(http://farm2.static.flickr.com/1231/1333431836_1a04820861.jpg?v=0)

Ordered a set of Third Eye bar end mirrors today.  I get home to install them and there is this bar about a half an inch inside my handle bar tube.  Anyone know how to get rid of it or does it have to be there?  Still kinda of noob so any help would be appreciated.

-Beau
Title: Re: What the heck is this?
Post by: scottpA_GS on September 05, 2007, 06:26:57 PM
It is tac welded in there... its what the bar ends screw into. I have tried to drill em, beat em and torch them out  :laugh: I think the only thing you can do is buy new bars w/o them :thumb: But maybe I am wrong?
Title: Re: What the heck is this?
Post by: beauduke01 on September 05, 2007, 06:48:31 PM
Well hell, I guess I'm in the market for some new handlebars.
Title: Re: What the heck is this?
Post by: ben2go on September 05, 2007, 07:49:03 PM
I am getting ready to do a write up on the Cat eye bar end mirrors.I used the threaded insert to secure mine even tho they are made for a hollow bar.Are you using these?If so my write up will not work for you.

(http://i205.photobucket.com/albums/bb17/ben_2_go/mirror.gif)
Title: Re: What the heck is this?
Post by: CndnMax on September 05, 2007, 08:28:34 PM
couldn't you just replace the bolt that would expand the rubber insert to one that fits the insert in the bar?
Title: Re: What the heck is this?
Post by: beauduke01 on September 05, 2007, 09:14:24 PM
ill have to try something im in desperate need of mirrors since the po was an imbecile.
Title: Re: What the heck is this?
Post by: nightrider on September 05, 2007, 11:31:13 PM
Quote from: beauduke01 on September 05, 2007, 09:14:24 PM
ill have to try something im in desperate need of mirrors since the po was an imbecile.

maybe so but he had good taste in the colors of his bike.
Title: Re: What the heck is this?
Post by: beauduke01 on September 06, 2007, 06:25:08 AM
ha! i actually did that. before it had a blue skull with smoke all over the tank...plus his fingerprints and and smudges and even the remains of a couple of bugs caught in the clear.
Title: Re: What the heck is this?
Post by: ben2go on September 06, 2007, 10:21:11 AM
Quote from: CndnMax on September 05, 2007, 08:28:34 PM
couldn't you just replace the bolt that would expand the rubber insert to one that fits the insert in the bar?

Possible.May have to drill out the hole in the mirror.The bolt size should be M6-1.0.
Title: Re: What the heck is this?
Post by: cd on September 06, 2007, 10:21:42 AM
it looks like the thing that you scre barend mirrors into. screw a bolt into it and pull it out, and if its tack welded in, get a pipe, or something that fits up against it flush, and is relatively wide as compared to its overall diameter, and hit it with a focking hammer. a tack weld is nothing, pop it, pull it out.
Title: Re: What the heck is this?
Post by: cd on September 06, 2007, 10:24:12 AM
haha, i reread everything clearly, just get a bolt that fits into the bar end, and modify your mirrors to fit flush and bolt them in, use washers if your bolt is scrawny.
Title: Re: What the heck is this?
Post by: ohgood on September 06, 2007, 03:35:38 PM
Get a decent hammer, and a decent 1/2" socket extension. Two pops should do it proper. THen fill the bars with lead shot, and enjoy the absence of buzzzzzz.

Twas what I did anyway.

Title: Re: What the heck is this?
Post by: beauduke01 on September 06, 2007, 06:23:09 PM
Has anybody tried drilling the spot welds out?
Title: Re: What the heck is this?
Post by: scottpA_GS on September 06, 2007, 06:52:00 PM


As I said I tried hammering, drilling, pounding, smashing.. they don't come out  :thumb:
Title: Re: What the heck is this?
Post by: cd on September 07, 2007, 07:48:28 AM
yeah really, they will, you are pussyfooting around.
Title: Re: What the heck is this?
Post by: s4gs on September 07, 2007, 08:10:28 AM
You need the flush mount style. There available but you'll have to search for them.
If you cant return the one's you've got, then put them up for sale here or on ebay. Not worth butchering your bars to make them fit.