GStwin.com GS500 Message Forum

I've looked through the prior post and can't find the size of the two allen head bolts that are holding the front caliper on.Anybody know?? :dunno_white: thank's Ronin

This post says 8mm hex head by 1.0 pitch.

http://gstwins.com/gsboard/index.php?topic=9117.msg75016#msg75016 (http://gstwins.com/gsboard/index.php?topic=9117.msg75016#msg75016)

I think it also has info on Allen head style vs. hex

^
what he said.



Ohhhhhh, and this game sucks.

I read "allen head bolts" and I thought, "He must have a pre-'96 bike."  Sure enough, your first post mentioned that you have a '94.

Starting in '96 (when the GS500E got a new front caliper) the allen head bolts were replaced with regular hex-head bolts:

(http://bbburma.net/MiscFotos/100_1213_FrontCaliperBleederValve.jpg)

My understanding is that both the calipers and the bolts are interchangeable.

So ... can I answer your question? Well, not directly.  But my '99 front caliper bolts take a 14mm socket, and I understand from [THIS OLD POST (http://gstwins.com/gsboard/index.php?topic=11365.msg94647#msg94647)] by MarkusN that they are probably M10 x 1 x ??, where the 1 means "1 thread per mm" and the ?? means "however many mm long you want".

Thank's you'all...Yep your right a 94...It's a big allen head puppy.I've got one that almost fits it,but don't want to bugger it up.. :icon_mrgreen:

QuoteStarting in '96 (when the GS500E got a new front caliper) the allen head bolts were replaced with regular hex-head bolts:

My bike (1995) has the regular hex-head bolts too. Are you saying they are not original? I'd be really surprised because everything else has been bone-stock.  :dunno_white:

another bolt/ screw question. What size are the screws that hold a 2004 right side fairing on?

Mary

Quote from: beRto on February 06, 2008, 07:08:27 PM

QuoteStarting in '96 (when the GS500E got a new front caliper) the allen head bolts were replaced with regular hex-head bolts:

My bike (1995) has the regular hex-head bolts too. Are you saying they are not original? I'd be really surprised because everything else has been bone-stock.  :dunno_white:

Yes..here's a picture of the stock hex bolt.Part no.14    http://216.37.204.206/xtremepowersports/Suzuki_oem/SuzukiMC.asp?Type=13&A=81&B=46

Quote from: Ronin on February 06, 2008, 07:42:44 PM

Quote from: beRto on February 06, 2008, 07:08:27 PM
My bike (1995) has the regular hex-head bolts too. Are you saying they are not original? I'd be really surprised because everything else has been bone-stock.  :dunno_white:

Yes..here's a picture of the stock hex bolt.Part no.14    http://216.37.204.206/xtremepowersports/Suzuki_oem/SuzukiMC.asp?Type=13&A=81&B=46

Maybe [THIS LINK (http://images.powersportsnetwork.com/fiche/images/Suzuki/1989/Motorcycles/2103_46.gif)] will work better for some folks?  It's the MrCycles diagram for the '89-'95 model years (K/L/M/N/P/R/S).  Display it full-size and look at the texturing around the bolt head.  Definitely not a regular hex-head bolt.

Would I bet my life that Suzuki didn't switch bolts in '95, while keeping the old-style caliper?  Mmmm, nope.

But there's another possibility, beRto.  Are you positive that you have a '95?  What's the second stamped character on your VIN plate?  Notice how my VIN plate says that my '99 was manufactured in 4/98....

(http://bbburma.net/MiscFotos/100_1226_VIN_Plate.jpg)

For corroborating data, check out the [GS Colors by Year (http://www.gstwin.com/gs_colors.htm)] page from the main Gstwin.com site.

Hmm, IIRC my (1998 model) accepts a 14mm socket front, and 12mm socket rear. I use locktite on the threads, and nail polish (red, because it's FASTER!!!!11) on the heads to show possible loosening.

Then again, my rear bolts are -not- OEM, after I hired a local shop to install a new rear tire and he forgot to put the rear caliper bolts in   :2guns: http://gstwins.com/gsboard/index.php?topic=34254.0

For future reference they are 8mm allen head bolts..picked a socket up at Sears today. :thumb: :cheers:

Glad you found bolts that fit!  :thumb:

Are you saying that the diameter of the threaded part of the bolts is 8mm, or that they take an 8mm Allen wrench ... or both?

Quote from: Kerry on February 07, 2008, 12:25:22 AM
Are you positive that you have a '95?  What's the second stamped character on your VIN plate?  Notice how my VIN plate says that my '99 was manufactured in 4/98....

For corroborating data, check out the [GS Colors by Year (http://www.gstwin.com/gs_colors.htm)] page from the main Gstwin.com site.

Hi Kerry, The second letter is an "S" which Clymer tells me corresponds to the 1995 model year. The blue color also matches the table you've linked to. In conclusion, it's a '95! That being said, here's a picture of the caliper, hex bolts and all...   :dunno_white: :icon_confused:

(http://i216.photobucket.com/albums/cc179/gs_beRto/CaliperHexBolts.jpg)

I'm not too worried. Like I said, everything else has been completely stock so I don't imagine these bolts were changed. It is a bit confusing though.

make sure you get a torque wrench and properly torque your bolts. Also you loc tite. I had my front caliper fall off during track day. Lost two caliper bolts and a brake pad.  :cry: :cry: