GStwin.com GS500 Message Forum

Main Area => General GS500 Discussion => Topic started by: saady2s on June 19, 2008, 08:31:42 PM

Title: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 19, 2008, 08:31:42 PM
Hello, I just this 2004 GS400f and there is few issues with the bike. If anyone can help me I would Really appreciate. :cheers:

1, My speedometer light is not working. (hard to see speed needle at night)
2, My RPM meter not working.
3, My Horn is not working.
4, High Beam light does not show up when I turn my high beam on.
5, How do I change oil & filter? And, What oil filter(s) are compatible with 2004 Suzuki GS400f? (links etc)

I really need help with these problem any educational reply would  be much appreciated.

Thanks,
Saad.  :)
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: Jay_wolf on June 19, 2008, 08:43:09 PM
1) Just Replace the bulb , with either a bulb or a LED .         http://gstwins.com/gsboard/index.php?topic=41951.0
2) You have a Electric Tach , Loose wires? , Crossed Wires?    http://gstwins.com/gsboard/index.php?topic=36448.0     Might help
http://gstwins.com/gsboard/index.php?topic=30316.0


3/4) Both on the left hand control , id look into the wiring on the control , and the Connector to the loom , maybe its Corroded , or Loose?
5?  http://cgi.stanford.edu/~sanjayd/gs500/Maintenance/ChangeOil   That explains how
http://cgi.ebay.com/ebaymotors/New-Hi-Flo-Oil-Filter-Suzuki-GS500-GS550-GS650-GSX750_W0QQcmdZViewItemQQ_trksidZp1638Q2em118Q2el1247QQcategoryZ35595QQihZ007QQitemZ170172811871QQrdZ1QQsspagenameZWD1V


Ebay link to replacement filter

Hope this Helps
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 20, 2008, 02:04:52 PM
Quote from: Jay_wolf on June 19, 2008, 08:43:09 PM
1) Just Replace the bulb , with either a bulb or a LED .         http://gstwins.com/gsboard/index.php?topic=41951.0
2) You have a Electric Tach , Loose wires? , Crossed Wires?    http://gstwins.com/gsboard/index.php?topic=36448.0     Might help
http://gstwins.com/gsboard/index.php?topic=30316.0


3/4) Both on the left hand control , id look into the wiring on the control , and the Connector to the loom , maybe its Corroded , or Loose?
5?  http://cgi.stanford.edu/~sanjayd/gs500/Maintenance/ChangeOil   That explains how
http://cgi.ebay.com/ebaymotors/New-Hi-Flo-Oil-Filter-Suzuki-GS500-GS550-GS650-GSX750_W0QQcmdZViewItemQQ_trksidZp1638Q2em118Q2el1247QQcategoryZ35595QQihZ007QQitemZ170172811871QQrdZ1QQsspagenameZWD1V


Ebay link to replacement filter

Hope this Helps


Ok...

So far I have changed the High beam bulb, My RPM meter wires were lose so I tightened them so my RPM meter is now working.

I'm working on my Horn, speedometer light.

I also have just changed the oil and filter and added 2600ml (like it says on the engine) of oil. Now, When I start the bike, the oil start dripping very fast from the oil filter cap or somewhere around that. Any Idea whats going on???? I (tightened the 3 acorn nuts on the filter cap to about 12 ft/lbs.) Please help. I Can't start bike or anything because of this.... waiting for help...


Any many many thanks for the help so far
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: SIKDMAX on June 20, 2008, 02:14:46 PM
Did you make sure the nice o ring gasket on the oil filter cover was there and seated correctly, not pinched?
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 20, 2008, 02:16:53 PM
Quote from: SIKDMAX on June 20, 2008, 02:14:46 PM
Did you make sure the nice o ring gasket on the oil filter cover was there and seated correctly, not pinched?


Yes It was in its place. I tool old one off and put in the new one which came with New FRAM filter
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: SIKDMAX on June 20, 2008, 02:24:39 PM
Well, not much to be said then other than a stripped stud probably. I just had it happen to me and had to replace all 3 studs.
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 20, 2008, 02:26:54 PM
Quote from: SIKDMAX on June 20, 2008, 02:24:39 PM
Well, not much to be said then other than a stripped stud probably. I just had it happen to me and had to replace all 3 studs.

if the 3 studs were stripped than I would  not be able to tighten the acorn nuts. I think its something else...
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: veeref on June 20, 2008, 03:10:06 PM
Even though you said you checked the cover plate and gasket, I would check it again.  Tighten the bolts to torque specs and run the engine again.  If it leaks oil again, I would get a new gasket.  I had the same problem you had and replacing the gasket fixed it.  If you over-tighten the acorn-nuts you risk stripping the studs.

Regards,
~V
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: kml.krk on June 20, 2008, 03:56:45 PM
where did you get GS400?? is it inline 4 cylinder motor with nice roar?  ;)  just kidding  :thumb:

good luck with your problems and stop by often!
be careful tho!! this place is EXTREMLY addicting!

you've been warned  ;)

cheers
Kamel
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 20, 2008, 09:28:25 PM
Ok the problem has solved. The new rubber gasket which came with the filter somehow got torn apart upon installing. I opened up again and I put the old gasket back now there is no leakage.
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: SIKDMAX on June 20, 2008, 09:34:05 PM
 ;)
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 20, 2008, 09:35:51 PM
Quote from: saady2s on June 19, 2008, 08:31:42 PM
Hello, I just this 2004 GS400f and there is few issues with the bike. If anyone can help me I would Really appreciate. :cheers:

1, My speedometer light is not working. (hard to see speed needle at night)
2, My RPM meter not working.
3, My Horn is not working.
4, High Beam light does not show up when I turn my high beam on.
5, How do I change oil & filter? And, What oil filter(s) are compatible with 2004 Suzuki GS400f? (links etc)

I really need help with these problem any educational reply would  be much appreciated.

Thanks,
Saad.  :)


Ok Finally ALL the issues have been solved. Except my horn. I think I need a new horn or something but, its not a big deal.


Thanks to everyone here on GSTWINS for the help and corporation.

Saad.

enjoy summer...
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: Jay_wolf on June 21, 2008, 12:16:20 AM
Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: ohgood on June 21, 2008, 04:53:00 AM
Quote from: Jay_wolf on June 21, 2008, 12:16:20 AM
Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy


4D-40 and a wire brush does a really nice job on terminals. a little vaseline (a LITTLE!) before you re connect them will keep corrosion away.

the horn button assembly isn't complicated. you can take it apart and clean the contacts there too. along with your signal switch housing. :)
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: beRto on June 21, 2008, 07:39:56 AM
Quote from: ohgood on June 21, 2008, 04:53:00 AM
Quote from: Jay_wolf on June 21, 2008, 12:16:20 AM
Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy


4D-40 and a wire brush does a really nice job on terminals. a little vaseline (a LITTLE!) before you re connect them will keep corrosion away.

the horn button assembly isn't complicated. you can take it apart and clean the contacts there too. along with your signal switch housing. :)

I don't know why I keep seeing Vaseline recommended for electrical applications! :icon_confused: Just use dielectric grease - it's intended exactly for the purpose of maintaining good electrical connections. And on top of that, it's inexpensive.

:icon_mrgreen: :laugh:
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: kml.krk on June 22, 2008, 03:38:41 PM
Quote from: beRto on June 21, 2008, 07:39:56 AM
I don't know why I keep seeing Vaseline recommended for electrical applications! :icon_confused: Just use dielectric grease - it's intended exactly for the purpose of maintaining good electrical connections. And on top of that, it's inexpensive.

:icon_mrgreen: :laugh:

it's prolly because 1 of 100 people have dielectric grease on hand and like 99 of 100 have vaseline handy...  :laugh: :laugh:

cheers
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 25, 2008, 10:20:31 PM
The new issue has came up with my 04 GS500f. I was practicing turns etc and I dropped the bike at very slow speed (3mph). The left side of the bike touched the ground than right after that I Picked it up and try to start it but, it just won't start.

I used the other technique where you push the bike and try to start in the gear while the bike is moving. It worked out. Bike starts that way but, it won't start with the starter button.  :cry: .

Any ideas, thoughts what has happened to the bike?

Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: The Buddha on June 25, 2008, 10:23:26 PM
Clutch switch or side stand switch is busted.
Maybe your battery acid also leaked and killed your battery. My Nov 2001 crash killed a perfectly good 5 year old batter this way.
Check fuses also.
Cool.
Buddha.
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: mm75658 on June 25, 2008, 11:06:51 PM
Napa has Oil filters for 5.75
Title: Re: Need help with my 2004 Suzuki GS500F...
Post by: saady2s on June 26, 2008, 08:31:17 AM
Quote from: The Buddha on June 25, 2008, 10:23:26 PM
Clutch switch or side stand switch is busted.
Maybe your battery acid also leaked and killed your battery. My Nov 2001 crash killed a perfectly good 5 year old batter this way.
Check fuses also.
Cool.
Buddha.

Battery is fine. When I adjust one of the wire which is coming out of the start button it bike starts sometimes. I don't know if I should open the whole thing and check if there is something need to be replaced inside....?

Here is the pics of my bike's button start: http://saady2s.blogspot.com/   (First two pics will might help)