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Main Area => General GS500 Discussion => Topic started by: nikitaa on August 23, 2008, 05:30:35 PM

Title: Oil Change - Crush Washer Question
Post by: nikitaa on August 23, 2008, 05:30:35 PM
How do you remove the old crush washer from the drain bolt when doing an oil change?  (It seems quite well attached, tried prying at it with a screwdriver, have had zero luck).

Thanks!
Title: Re: Oil Change - Crush Washer Question
Post by: gsJack on August 23, 2008, 05:59:02 PM
I've never removed or replaced one in 370k total miles of oil changes, the last 140k miles on GS500s.
Title: Re: Oil Change - Crush Washer Question
Post by: Trwhouse on August 23, 2008, 07:48:33 PM
Hi there,
While Jack hasn't replaced one (who knows why), you can hold the bolt with the proper sized wrench then use a pliers or a channel lock pliers to "turn" the washer off of the bolt.
Presto, then the new one slips right on.
It's always a good idea to replace the crush washer every time you remove the drain plug.
Crush washers, copper washers, gaskets, cotterpins -- such parts are consumables and should be replaced each time they are unfastened.
They are one-use materials.
It's cheap insurance.
Just do it. :)
Then you can ride and enjoy your machine and not sit on the side of the road with a breakdown due to the failure of a cheap part that you were too cheap to replace.  :)
Best wishes,
Trwhouse
Title: Re: Oil Change - Crush Washer Question
Post by: galahs on August 24, 2008, 01:12:55 AM
I've never replaced mine either (and i have a few spare too)

done 30,000km/s on my 2005
Title: Re: Oil Change - Crush Washer Question
Post by: theGrinch on August 24, 2008, 02:57:52 AM
As Trwhouse said: They're cheap, so why not replace them?
Using the old one can work, but doesn't necessarily have to. Same goes with the O-ring under the oil filter cover.
Title: Re: Oil Change - Crush Washer Question
Post by: gsJack on August 24, 2008, 06:54:45 AM
It's been over 2 months since we've kicked this crush washer thing around, must be a new record.   :laugh:  It's always easier to ask again than it is to search.

http://gstwins.com/gsboard/index.php?topic=42071.msg472812#msg472812

There's no comparison between dried out rubber seals like oil filter cover gaskets or valve cover gaskets and metal seals like the oil drain crush washers.
Title: Re: Oil Change - Crush Washer Question
Post by: GeeP on August 24, 2008, 10:07:52 AM
LOL GSjack.

I haven't changed one either. 

One crush gasket should last the life of the motorcycle if the oil plug isn't over torqued.