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Main Area => General GS500 Discussion => Topic started by: REAP on January 27, 2009, 03:17:00 PM

Title: Clutch Problem?
Post by: REAP on January 27, 2009, 03:17:00 PM
I've just started to have problems with my clutch when I pull it in all the way. When I do this the HIGH BEAM comes on!

WTF is wrong with my bike. It happens when I pull the clutch in all the way, no matter what speed im going, when I release the clutch the high beam goes off. This is pretty bad when night riding near other cars on the road as i blind them with this stupid issue. Does anyone know what I can do to fix this or what is causing it?

Reap
Title: Re: Clutch Problem?
Post by: utgunslinger13 on January 27, 2009, 03:21:06 PM
Sounds like a weird ground to me?  But I am not really sure?  :dunno_white:

Check your grounds and any wiring to the high beam switch for shorts.
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 03:40:34 PM
Will do now.
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 03:51:41 PM
Cant find any problems with the wires, thinking I might take it down to the local suzuki shop and get them to take a look at it.

Thanks for the help  ;)
Title: Re: Clutch Problem?
Post by: fred on January 27, 2009, 03:52:56 PM
Yeah, your high beam switch and clutch interlock switch are right next to each other, I'd check at the grip first and I bet you'll either find some weird ground, or some random piece of conductive material floating around in there... Perhaps the spring from your turn signal switch... I once went to the junkyard to see if I could pick up a new switch cluster that had a working turn signal spring and all 20 of the clusters they had in their box had the same broken spring the one on my bike already had...
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 04:19:27 PM
So should I take apart the black box thing near my clutch where the high beam, indicator switch and horn switch are and try to find a solution?
Title: Re: Clutch Problem?
Post by: fred on January 27, 2009, 04:38:41 PM
Quote from: REAP on January 27, 2009, 04:19:27 PM
So should I take apart the black box thing near my clutch where the high beam, indicator switch and horn switch are and try to find a solution?

It is highly likely that is where the problem is... I've never taken one apart, so I don't know the degree of difficulty, but if it were my bike, I'd take it apart...
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 04:53:50 PM
Ill give it a go and let you know when im done if ive fixed it or broken something else  ;)
Title: Re: Clutch Problem?
Post by: Paulcet on January 27, 2009, 05:04:51 PM
I'd dig into it if it were me.... 

After I installed my garage door opener button, the horn beeped when I turned the key on.  I tapped the horn button and it stopped.  I just shrugged and thought I had gotten it jammed a bit when I reassembled the switch box.  Then it beeped a short beep a few days later, just when I turned the key.  Hmmmm.  Then about a week later, when I hit the starter button, it HONKED and wouldn't stop.  By the time I gave up and turned the key off all the dogs in the neighborhood were barking! 

I found that the screw holding the turn signal switch lever pivot in place was touching a solder connection on the horn switch.
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 05:20:44 PM
Im glad my problem was only the light and not the horn then, cant imagine how annoying that would of been.  :laugh:

As for my problem, its fixed all thanks to moving the clutch back a fraction. Stupid me  :embarrassed: didnt see that when i pull the clutch in all the way that it hits the other high beam switch (yellow switch thing). Just had to undo the clutch and move it back a bit and im laughing. As for the black box thing, taking it apart is easy, its only three screws holding it together with a little spring.

Thanks for your help Fred  :D
Title: Re: Clutch Problem?
Post by: fred on January 27, 2009, 05:34:52 PM
Quote from: REAP on January 27, 2009, 05:20:44 PM
Im glad my problem was only the light and not the horn then, cant imagine how annoying that would of been.  :laugh:

As for my problem, its fixed all thanks to moving the clutch back a fraction. Stupid me  :embarrassed: didnt see that when i pull the clutch in all the way that it hits the other high beam switch (yellow switch thing). Just had to undo the clutch and move it back a bit and im laughing. As for the black box thing, taking it apart is easy, its only three screws holding it together with a little spring.

Thanks for your help Fred  :D

No problem, I'm glad you fixed it. I hadn't considered the pass switch... My bike doesn't have one. I don't really see the use of a passing switch to flash the lights, but I think it would be cool to repurpose the switch to do something interesting, like trigger the garage door opener.
Title: Re: Clutch Problem?
Post by: REAP on January 27, 2009, 05:39:28 PM
Now that is an idea that is worth doing, didnt think of changing the pass switch.... I could of wired it up to my neons, why didnt i think of doing that  :mad:.... Next time then  :D