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Main Area => General GS500 Discussion => Topic started by: flair.14 on March 17, 2010, 04:45:23 PM

Title: problem with wiring a new engine
Post by: flair.14 on March 17, 2010, 04:45:23 PM
I am in the process of testing out a spare engine (X) I have in the garage but I am stumped when comparing wires to my working engine (Y).

Engine Y has 3 wires that are colour coded Yellow / White-Blue / White-Green. I assume these are from the alternator and it is easy to match it to the harness with the same colour scheme. Engine X has the same 3 wires but they are all colour coded with yellow.

Will the engine run if I incorrectly attach these wires to the harness? Is there any way to definitively identify which wire is which?
Title: Re: problem with wiring a new engine
Post by: DoD#i on March 17, 2010, 04:54:02 PM
If this is the left-side stator wires, they are all the same, and the all-yellow essentially acknowedged that.
Note the colored wires as you describe connect to all-yellow at the regulator/rectifier in this diagram. I think at some point they realized that there was no difference and no need for the color coding of the stator windings, so they stopped.

(http://www.bbburma.net/Scans/Haynes_WiringDiagram_US_90-96.jpg)

Title: Re: problem with wiring a new engine
Post by: flair.14 on March 17, 2010, 07:26:56 PM
Yes, these wires come from the left side of the engine...sort of above the shaft which holds the front sprocket.

Thanks you very much! This is good news because I was scratching my head wondering where each wire went :)
Title: Re: problem with wiring a new engine
Post by: flair.14 on March 29, 2010, 12:55:54 PM
Is there any reason why 1 of my engines have 5 wires coming from it and another has 6 wires?
Title: Re: problem with wiring a new engine
Post by: flair.14 on March 29, 2010, 06:08:07 PM
Another oddity I noticed is that I appear to get a minor shock when touching the carbs while the engine is running. Maybe I have a short somewhere but the the main fuse is not blown which confuses me. Could this be the sign of a bad battery or something?