A while back I was looking around at the racing sections and the wiki for race bikes and saw where a Pingel petcock and adapter plate can be made to fit the GS500. I was wondering if there are other solutions that would be as good? I have contemplated getting a standard bung and welding it and closing off the original holes. I thought I also had seen an electric petcock that I assume shuts off when electricity is removed from the solenoid?
Anyone have any insight or want to start a discussion on this?
I have already removed the diaphragm in mine and sealed up the small plastic piece so that it is full gravity feed but I am thinking more along the lines of removing all the unnecessary lines and simplifying it. Maybe making it a little bit fail safe against leaks.
Considered the same thing for a while.
Went with a Veypor gauge, so I don't need the reserve function, either.
Didn't weld a bung. I just blocked off the higher outlet, and ran a single line from the reserve.
That retains fuel shut-off at the tank.
I use surgical forceps to clamp off the hose, if I need to change jetting. But, you could install one of these:
http://www.motosport.com/motorcycle/product/FUEL-LINE-QUICK-DISCONNECT-516-WITH-SHUT-OFF-VALVE/?catalogId=102496&psreferrer=http%253A%252F%252Fwww.google.com%252Fsearch%253Fhl%257Cequalto%257Cen%257Camp%257Cclient%257Cequalto%257Cfirefox-a%257Camp%257Crls%257Cequalto%257Corg.mozilla%253Aen-US%253Aofficial%257Camp%257Cq%257Cequalto%257Cfuel%2Bviton%2Bdisconnect%257Camp%257Caq%257Cequalto%257Cf%257Camp%257Caqi%257Cequalto%257C%257Camp%257Caql%257Cequalto%257C%257Camp%257Coq%257Cequalto%257C%257Camp%257Cgs_rfai%257Cequalto%257C&CAWELAID=464783481&segment=badger-street&rlid=product&rcode=694993943299629 (http://www.motosport.com/motorcycle/product/FUEL-LINE-QUICK-DISCONNECT-516-WITH-SHUT-OFF-VALVE/?catalogId=102496&psreferrer=http%253A%252F%252Fwww.google.com%252Fsearch%253Fhl%257Cequalto%257Cen%257Camp%257Cclient%257Cequalto%257Cfirefox-a%257Camp%257Crls%257Cequalto%257Corg.mozilla%253Aen-US%253Aofficial%257Camp%257Cq%257Cequalto%257Cfuel%2Bviton%2Bdisconnect%257Camp%257Caq%257Cequalto%257Cf%257Camp%257Caqi%257Cequalto%257C%257Camp%257Caql%257Cequalto%257C%257Camp%257Coq%257Cequalto%257C%257Camp%257Cgs_rfai%257Cequalto%257C&CAWELAID=464783481&segment=badger-street&rlid=product&rcode=694993943299629)
The o-rings fail fairly frequently, and won't stand race gas. Change them every time you disconnect, or use vaseline.
100-pack of o-rings is about $9, from here:
http://www.mcmaster.com/#tubing-hose-pipe-fittings/=73dv1d (http://www.mcmaster.com/#tubing-hose-pipe-fittings/=73dv1d)
BMW guys say the plastic ones fail often, so you could use this, instead:
http://www.ascycles.com/detail.aspx?ID=47556 (http://www.ascycles.com/detail.aspx?ID=47556)
Or, use this and bypass both problems (no o-rings, better engineered fitting):
http://www.racerpartswholesale.com/product/11345/Motorcycle_Jiffy_Tite_Fuel_Line_Disconnects (http://www.racerpartswholesale.com/product/11345/Motorcycle_Jiffy_Tite_Fuel_Line_Disconnects)
When I find the cash, that's what I'm switching to.
If you want a smaller manual shut-off (that you'll forget to actually use), this place has the smallest metal one I've found:
http://www.aircraftspruce.com/menus/ep/fuelvalve.html (http://www.aircraftspruce.com/menus/ep/fuelvalve.html)
I DO still use an inline filter. Haven't been able to find a small one that doesn't deform from ethanol, so I stick with a rebuildable one with glass sides. I like the visibility. Considered tucking it into my lunchbox..... but, no.
These aren't bad, for the crankcase vent:
http://www.amazon.com/Sunline-Aluminum-Gas-Stop-Valve/dp/B001A6W4K2/ref=pd_sbs_auto_11 (http://www.amazon.com/Sunline-Aluminum-Gas-Stop-Valve/dp/B001A6W4K2/ref=pd_sbs_auto_11)
Pricey, though.
Haven't really looked for anything else. I just let mine drain.
Another option, if you want to retain reserve function:
-Install a shut-off in the reserve line
-Tie both lines together, using a "T" fitting, AFTER the shut-off
-Run the single line to your filter or carb T
Same basic idea, really.