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Main Area => General GS500 Discussion => Topic started by: ATLRIDER on May 18, 2010, 04:09:06 PM

Title: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 18, 2010, 04:09:06 PM
Hey guys.  Removed the clutch cover to fix a leaky gasket.  Used Threebond 1194 since I didn't have a new gasket handy. Anyway, started to ride to work this morning and the shifter was very stiff.  Turned back around and parked it.  The shifter has tension on it and doesn't spring back after a shift.  It'll run through the gears (tested it on the centerstand). Clutch is working fine and feels no different.  Wondering if the paper gasket provides some additional clearance and now the cover is putting pressure on something.  Any ideas??????

Thanks.
Title: Re: Uh Oh- Shifter sticking after repair
Post by: Homer on May 18, 2010, 04:40:35 PM
(http://i160.photobucket.com/albums/t196/84CrapJ7/tumblr_kr1w08WWGz1qzjyx4o1_500.jpg)
Title: Re: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 18, 2010, 05:00:50 PM
  :confused:           :cookoo:
Title: Re: Uh Oh- Shifter sticking after repair
Post by: numnutz on May 18, 2010, 05:16:37 PM
Quote from: Homer on May 18, 2010, 04:40:35 PM
(http://i160.photobucket.com/albums/t196/84CrapJ7/tumblr_kr1w08WWGz1qzjyx4o1_500.jpg)

Don't know how to fix your problem. My shifter seems a little sticky as well actually but that cartoon is hilarious!
Title: Re: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 18, 2010, 08:18:05 PM
Well it's not the answer I was looking for but it's a start :laugh:
Title: Re: Uh Oh- Shifter sticking after repair
Post by: gregvhen on May 18, 2010, 09:03:11 PM
Brazil vs. Man U club? why do they have national team playing a club team. and i dont Batman watches soccer. He just watch's Bruce Lee in Enter the Dragon, over and over and over
Title: Re: Uh Oh- Shifter sticking after repair
Post by: Homer on May 18, 2010, 09:07:48 PM
(http://i160.photobucket.com/albums/t196/84CrapJ7/1274163616589.jpg)
Title: Re: Uh Oh- Shifter sticking after repair
Post by: the mole on May 18, 2010, 09:47:19 PM
Looks like you're getting a lot of help............

I haven't pulled a GS apart (yet!) but I wouldn't be surprised if your theory is correct and you need the clearance provided by the paper gasket. Likely its causing the shift drum to bind. You could check by leaning the bike over so you don't lose the new oil, loosen the cover screws and pull it out a little, then check the shift action. If it moves easily, you can then:
1. Get the right gasket, or
2. Get a sheet of thin cardboard (a folder?) and cut one out.
3. Re-use the old one if its not badly ripped, with sealant.
Title: Re: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 19, 2010, 04:40:59 AM
Hey Mole, that's the kinda advice I'm looking for.  Thanks.  :thumb:

Title: Re: Uh Oh- Shifter sticking after repair
Post by: jeremy_nash on May 19, 2010, 06:52:52 PM
Quote from: ATLRIDER on May 18, 2010, 04:09:06 PM
Hey guys.  Removed the clutch cover to fix a leaky gasket.  Used Threebond 1194 since I didn't have a new gasket handy. Anyway, started to ride to work this morning and the shifter was very stiff.  Turned back around and parked it.  The shifter has tension on it and doesn't spring back after a shift.  It'll run through the gears (tested it on the centerstand). Clutch is working fine and feels no different.  Wondering if the paper gasket provides some additional clearance and now the cover is putting pressure on something.  Any ideas??????

Thanks.

are you referring to the little cover where the clutch cable goes, on the left side of the bike?  if so there isn't supposed to be a gasket there, sometimes oring like to fall off of the chain, and one may have gotten stuck in the hole where the shifter shaft comes out, preventing it from working properly, and moving freely
Title: Re: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 19, 2010, 07:55:59 PM
Actually it's the clutch cover on the right side.  Thanks anyway.
Title: Re: Uh Oh- Shifter sticking after repair
Post by: Toledo Jim on May 20, 2010, 12:01:35 AM
Quote from: ATLRIDER on May 19, 2010, 07:55:59 PM
Actually it's the clutch cover on the right side.  Thanks anyway.
The clutch on my GS appears to be on the left as far as I can tell, but see the pic below. :icon_question:  :dunno_black:
Title: Re: Uh Oh- Shifter sticking after repair
Post by: the mole on May 20, 2010, 01:00:15 AM
Hey Jim, maybe you're looking at it in a mirror?
The clutch cable connects to the actuator thingy on the left side, the push rod goes through the gearbox and actuates the clutch which is on the right side. Most bikes are set up like this. :thumb:
By the way, I like the rabbit!
Title: Re: Uh Oh- Shifter sticking after repair
Post by: Toledo Jim on May 20, 2010, 01:19:29 AM
Is that when you are looking at it from the front, or the back?  ;)

OOOH!! Your talking about on the engine????  :o

By the way, can anyone tell me in real simple language, how to get it it into reverse? I just can't seem to figure it out.  :cookoo:

Mirrors break when they hear I MIGHT be coming anywhere close!  :laugh:

I stole the rabbit from someone on here a few years ago I think. :dunno_black:

(Sorry, couldn't resist, I'll stop hijacking your thread now.  :cheers:)
Title: Re: Uh Oh- Shifter sticking after repair
Post by: the mole on May 20, 2010, 02:32:50 AM
Quote from: Toledo Jim on May 20, 2010, 01:19:29 AM
By the way, can anyone tell me in real simple language, how to get it it into reverse? I just can't seem to figure it out.
Its easy, you just run your chain around the sprockets in a 'figure-of-eight'.
Title: Re: Uh Oh- Shifter sticking after repair
Post by: ATLRIDER on May 24, 2010, 03:38:44 PM
Alright, took the cover off today and as soon as I loosened the bolts the shifter loosened as well.  Looks like the boss on the inside of the cover is touching part of the shifter assembly.  Need the clutch cover gasket after all to add some clearance.

Thanks for the replies.