GStwin.com GS500 Message Forum

Main Area => General GS500 Discussion => Topic started by: kaze11 on June 26, 2010, 01:14:20 PM

Title: cant get fork oil seal out!!! PICS
Post by: kaze11 on June 26, 2010, 01:14:20 PM
  so i picked up my new fork seals from the shop today and pulled the forks out   followed the manual to the point  and now i cant  get the oil seal out   anyone have any ideas ?
Title: Re: cant get fork oil seal out!!! PICS
Post by: kaze11 on June 26, 2010, 01:19:07 PM

http://s789.photobucket.com/albums/yy171/timmyking11/?action=view&current=bikeseal.jpg
Title: Re: cant get fork oil seal out!!! PICS
Post by: sledge on June 26, 2010, 02:39:35 PM
Have you removed the wire clip that sits on top of the seal?
Title: Re: cant get fork oil seal out!!! PICS
Post by: kaze11 on June 26, 2010, 05:34:26 PM
yeah that came out easy      but i just went to town on the old ones with a screw driver and pulled them out   but i got the whole job done  and  took it for a quick sprint before sun down  and bam    the same one blew again    
Title: Re: cant get fork oil seal out!!! PICS
Post by: commuterdude on June 26, 2010, 06:52:28 PM
If you are going by the Clymer manual, I did the same thing.   I then flipped the seal to match the one in the other non leaking fork...opposite to the way the Clymer manual states to replace it....and bam no  more leaks in the past 8000 miles.
Title: Re: cant get fork oil seal out!!! PICS
Post by: Deros514 on June 26, 2010, 08:45:34 PM
The damping rod at the bottom has to come out
Title: Re: cant get fork oil seal out!!! PICS
Post by: burning1 on June 27, 2010, 04:24:13 AM
Kaze11,

My favorite way to remove the seals is to remove the damper rod bolt, drop the damper out of the fork, and use the fork tube as a slide hammer to drive the seals out. For what it's worth, have you checked your oil level? If it's too high, you're going to tend to blow oil seals.
Title: Re: cant get fork oil seal out!!! PICS
Post by: nhanxsolo on June 27, 2010, 11:00:10 AM
Quote from: burning1 on June 27, 2010, 04:24:13 AM
Kaze11,

My favorite way to remove the seals is to remove the damper rod bolt, drop the damper out of the fork, and use the fork tube as a slide hammer to drive the seals out. For what it's worth, have you checked your oil level? If it's too high, you're going to tend to blow oil seals.

How high should the oil level be? I asked this in my thread an no responses.
Title: Re: cant get fork oil seal out!!! PICS
Post by: Toledo Jim on June 27, 2010, 11:29:13 AM
Quote from: nhanxsolo on June 27, 2010, 11:00:10 AM..snip..
How high should the oil level be? I asked this in my thread an no responses.

Depends on what springs, and spacer size you are using.  :dunno_black:
Title: Re: cant get fork oil seal out!!! PICS
Post by: nhanxsolo on June 27, 2010, 05:35:00 PM
stock springs and stock spacers... i've been having a leak and just wanna fix the seal and put in new oil with 20w.
Title: Re: cant get fork oil seal out!!! PICS
Post by: jeremy_nash on June 27, 2010, 05:54:48 PM
(http://i789.photobucket.com/albums/yy171/timmyking11/bikeseal.jpg)
Title: Re: cant get fork oil seal out!!! PICS
Post by: Toledo Jim on June 27, 2010, 06:11:36 PM
sorry, wrong thread.  :technical:
Title: Re: cant get fork oil seal out!!! PICS
Post by: Deros514 on June 27, 2010, 10:12:12 PM
Haynes manual says ~380ml. Level should be ~99mm below top of fork. Measured without spring and spacers, fork leg fully compressed