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Main Area => General GS500 Discussion => Topic started by: Afterburner on November 11, 2003, 03:33:52 PM

Title: Stripped oil drain plug -- ideas?
Post by: Afterburner on November 11, 2003, 03:33:52 PM
I had this slow drip from the oil drain plug so I thought I would tighten it up.  When I did, it just kept turning and turning and turning...and now it drips a little faster.  It's obviously stripped.  Anybody know the best way to fix this?  Do you think a replacement plug would do the trick, or is it more likely that the oilpan/engine case threads are stripped?

Help please?
Title: Stripped oil drain plug -- ideas?
Post by: Kerry on November 11, 2003, 04:06:52 PM
There's a kinda-sorta related topic in the old thread
Another day another problem..... (http://www.gstwins.com/forum/viewtopic.php?t=4707)
but Mumu's's problem was that he couldn't remove his oil drain plug.

What caught my eye was the suggestion to drop the whole pan.  Maybe you'll get a better idea of what you're up against if you can see what's happening on the inside....
Title: Stripped oil drain plug -- ideas?
Post by: Afterburner on November 11, 2003, 07:37:48 PM
Thanks Kerry, I saw that (I searched before I asked)...I was just hoping there was a simpler solution.
Title: Stripped oil drain plug -- ideas?
Post by: Mumu on November 15, 2003, 03:51:22 AM
Title: Stripped oil drain plug -- ideas?
Post by: South East Rocket on November 15, 2003, 09:19:50 AM
I ran into the same problem with my old dirt bike.  The easiest and cheapest fix I found was simply removing the plug wrapping teflon tape around it.  FIXED THE LEAK!  all i did after that was replace the teflon tape after oil changes
Title: Stripped oil drain plug -- ideas?
Post by: Afterburner on November 16, 2003, 07:52:38 PM
Now THAT's the kind if idea I was looking for.  Thanks Rocket!  :)
Title: Stripped oil drain plug -- ideas?
Post by: makin'due on November 17, 2003, 10:46:30 AM
My GS came with a cross threaded and leaking drain plug.  I used a 1/4" npt tap to make new threads and then just put a brass plug in it.  There is no surface to make a gasket type seal with but the plug is tapered so it seals well.  And yes, you do have to remove the pan so you can clean out ALL shavings.  I wouldn't shortcut on the drain plug as you need to remove it somewhat often to change the oil.  
Matt
Title: Stripped oil drain plug -- ideas?
Post by: CasiUSA on November 18, 2003, 08:07:23 PM
Well, I have stripped more threads on my mountain bike than you could ever imagine. I finally came to my senses and bought a Helicoil kit. This is a kit that has taps a size larger than the desired thread, and a coil insert in order to bridge the difference in size back to the original thread. I got mine through a local auto parts store, and it's been a godsend since. Good Luck!