GStwin.com GS500 Message Forum

Main Area => General GS500 Discussion => Topic started by: nrek619 on June 29, 2011, 11:36:28 PM

Title: 2004 R6 exhaust
Post by: nrek619 on June 29, 2011, 11:36:28 PM
wondering if it would fit easy or would I need to mod it big time and not worth the hassle....?  :dunno_white:
Title: Re: 2004 R6 exhaust
Post by: tandersn9 on June 30, 2011, 08:46:42 AM
I'd reccomend just buying a proper exhaust designed for the gs500, i'd assume that's the reason they have exhaust systems specified for certain models of bikes.
Title: Re: 2004 R6 exhaust
Post by: Twisted on June 30, 2011, 04:32:50 PM
It can be made to fit just like just about any slip on could. How hard? That is the question. You may have to make up a bracket to make it fit or get the mid pipe bent so the can doesn't scrape when cornering.
Title: Re: 2004 R6 exhaust
Post by: ben2go on June 30, 2011, 05:09:59 PM
Most any muffler will work.You may need to make a hanger or exhaust pipe adapter.I have the right side muffler off of a D&D Hayabusa exhaust system.All I had to do is get a friend to make the adapter to mate the GS header to the Busa muffler.I got about $30-$35 in my exhaust and that's including buying the GS header with the muffler cut off and new header gaskets.Works as good as an expensive new exhaust system.Oh,I used a stainless steel T bolt clamp from McMaster-Carr to hold the muffler on.

You will need to rejet the carbs after the exhaust upgrade.

It was in better condition when I installed it 3 or 4 years ago.
(http://i205.photobucket.com/albums/bb17/ben_2_go/Motorcycle%20Stuff/muffler2.jpg)

Flow through design.
(http://i205.photobucket.com/albums/bb17/ben_2_go/Motorcycle%20Stuff/muffler.jpg)

My adapter welded on solid.
(http://i205.photobucket.com/albums/bb17/ben_2_go/Motorcycle%20Stuff/exhaustheader.jpg)

On my bike.
(http://i205.photobucket.com/albums/bb17/ben_2_go/Motorcycle%20Stuff/Tank%20Swap/04seat10.jpg)
Title: Re: 2004 R6 exhaust
Post by: parker on June 30, 2011, 11:56:42 PM
How does it sound though?
Title: Re: 2004 R6 exhaust
Post by: crzydood17 on July 01, 2011, 06:21:27 AM
ben wouldn't put something not awesome on his bike... he probably has more than the bikes worth invested in upgrades...
Title: Re: 2004 R6 exhaust
Post by: ben2go on July 01, 2011, 07:12:42 PM
Quote from: crzydood17 on July 01, 2011, 06:21:27 AM
ben wouldn't put something not awesome on his bike... he probably has more than the bikes worth invested in upgrades...

I have less than $2000 in my bike and that is including the purchase price.It's not an investment for me.It's my project and toy.
Title: Re: 2004 R6 exhaust
Post by: ben2go on July 01, 2011, 07:15:20 PM
Quote from: parker on June 30, 2011, 11:56:42 PM
How does it sound though?

It has a deep tone until about 8000 rpm then she gets loud and starts to scream.Sitting at a stop light,it's really no louder than the stock exhaust,just a deeper tone.I have no way to post a vid or sound clip.My phone with video died over the winter and my digi cam doesn't do videos.