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Main Area => General GS500 Discussion => Topic started by: dastardly_dog on September 20, 2011, 08:48:51 AM

Title: OMG Another issue........ Ideas?????
Post by: dastardly_dog on September 20, 2011, 08:48:51 AM
So.....A new problem just popped up. when I rev the engine in neutral problem does not exist. When I rev the in gear I cant tell. When clutch is pulled in problem does not exist. On down shift with clutch out I hear a grinding sound. Checked wheel bearing by coasting with engine off. Sounds OK. I feel slight vibration when I touch the clutch cable on top of engine that matches grinding noise. I just tightened the chain but not sure if this would cause grinding sound only on down shift. :technical: :technical: :technical: :technical: :technical: :technical: It sounds like wheel bearing grinding if you can imagine what that sounds like, but I know for sure its coming from clutch rod area. :dunno_black: The fun never ends with this bike.
Title: Re: OMG Another issue........ Ideas?????
Post by: gsJack on September 20, 2011, 09:29:12 AM
A badly worn front sprocket will make noises like you describe when coasting in gear at lower speeds, most prominent as you come to a stop.  Front sprocket is in the clutch rod area you describe.  If you have a 89-93 GS with front sprocket without a hub just turn it around and see if the noise stops.  Always helpful to mention year of your GS when posting about isseus.
Title: Re: OMG Another issue........ Ideas?????
Post by: dastardly_dog on September 20, 2011, 10:48:28 AM
Thanks for the info.....I'll check it out today and reply. btw, It's a 96 GS500e  :thumb:
Title: Re: OMG Another issue........ Ideas?????
Post by: dastardly_dog on September 20, 2011, 12:50:42 PM
Answer found Thanks..... Long story short was "chain tension" to tight.....

http://gstwins.com/gsboard/index.php?topic=12716.msg107480#msg107480
:cheers: