Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.
Replacing fork springs:
Fork caps
Fork clamps
Any other critical bolts im missing
Replacing clutch:
Side cover bolts
Clutch bolts
Any other critical bolts im missing
Thanks gentlemen
Quote from: Pontiackid73 on February 20, 2012, 10:40:09 PM
Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.
Replacing fork springs:
Fork caps
Fork clamps
Any other critical bolts im missing
Replacing clutch:
Side cover bolts
Clutch bolts
Any other critical bolts im missing
Thanks gentlemen
CHASSIS
Maybe this will get you started:
Sorry, not formatted, but you can figure out....
Item N·m kg·m Ib·ft
Steering stem head bolt 35-55 3.5 - 5.5 25.5 - 40.0
Front fork upper clamp bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Front fork lower clamp bolt 25-40 2.5 - 4.0 18.0 - 29.0
Front axle nut Normal nut with cotter pin 36 - 52 3.6 - 5.2 26.0 - 37.5
Self·lock nut 40-58 4.0 - 5.8 29.0 - 42.0
Front axle pinch bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Handlebar set bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Handlebar holder mounting nut 27 -42 2.7 - 4.2 19.5 - 30.5
Front brake master cylinder mounting bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Front brake caliper mounting bolt 30-48 3.0 -4.8 21.5 - 35.0
Front brake caliper housing bolt 30-36 3.0 - 3.6 21.5 - 26.0
Brake hose union bolt 15 - 20 1.5 - 2.0 11.0 - 14.5
Air bleeder valve 6-9 0.6 - 0.9 4.5 - 6.5
Front and rear disc bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Swingarm pivot nut 55 -88 5.5 - 8.8 40.0 - 63.5
Rear shock absorber upper/lower
mounting nut 40-60 4.0 - 6.0 29.0 - 43.5
Rear cushion lever mounting nut 70 -100 7.0 -10.0 50.5 -72.5
Rear cushion lever rod mounting nut
70 -100 7.0 -10.0 50.5 - 72.5
(Upper & Lower)
Rear brake caliper mounting bolt 20 - 31 2.0 - 3.1 14.5 - 22.5
Rear brake caliper housing bolt 30 -36 3.0 - 3.6 21.5 - 26.0
Torque link nut (Front & Rear) 22 -35 2.2 - 3.5 16.0 - 25.5
Rear brake master cylinder mounting bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Rear axle nut Normal nut with cotter pin 50-80 5.0 - 8.0 36.0 - 58.0
Self-lock nut 60-96 6.0 - 9.6 43.5 - 69.5
Rear sprocket nut 40-60 4.0 - 6.0 29.0 -
Quote from: Pontiackid73 on February 20, 2012, 10:40:09 PM
Haven't purchased a manual yet and I'm looking for a few torque specs of some near future work i will be doing.
Replacing fork springs:
Fork caps
Fork clamps
Any other critical bolts im missing
Replacing clutch:
Side cover bolts
Clutch bolts
Any other critical bolts im missing
Thanks gentlemen
More:ENGINE
ITEM N·m kg·m Ib·ft
Cylinder head cover bolt 13 - 15 1.3-1.5 9.5 - 11.0
Cylinder head nut 35-40 3.5 -4.0 25.5 - 29.0
Cylinder head bolt 8 -12 0.8 -1.2 6.0 - 8.5
Cylinder stud bolt 13 -16 1.3 - 1.6 9.5 -11.5
Camshaft journal holder bolt 8 -12 0.8 - 1.2 6.0 - 8.5
Cam sprocket bolt 17 -19 1.7 - 1.9 12.5 - 13.5
Cam chain tensioner mounting bolt 6-8 0.6 - 0.8 4.5 - 6.0
Conrad bearing cap nut 30-34 3.0 - 3.4 21.5 - 25.0
Generator rotor mounting bolt 110 - 130 11.0 - 13.0 79.5 - 94.5
Starter clutch securing bolt 15 - 20 1.5 - 2.0 11.0 -14.5
Signal generator bolt 17 - 23 1.7 - 2.3 12.5 - 16.5
Crankcase bolt (6 mm) 9 -13 0.9 -1.3 6.5 - 9.5
(8 mm) 20-24 2.0 - 2.4 14.5 - 17.4
Counter·balancer shaft setting bolt 35-45 3.5 -4.5 25.5 - 32.5
Oil pump mounting screw 8 -12 0.8 - 1.2 6.0 - 8.5
Oil pressure regulator 17 -20 1.7 - 2.0 12.5 - 14.5
Oil drain plug 20-25 2.0 - 2.5 14.5 - 18.0
Oil pan bolt 12 -16 1.2 - 1.6 8.5 -11.5
Clutch sleeve hub nut 40-60 4.0 - 6.0 29.0 -43.5
Clutch spring set bolt 4-6 0.4 - 0.6 3.0 - 4.5
Exhaust pipe bolt 9 -12 0.9 -1.2 6.5 - 8.5
Muffler mounting bolt 18 - 28 1.8 - 2.8 13.0 - 20.0
Engine mounting bolt 60 -72 6.0 -7.2 43.5 - 52.0
for bolts not listed there's another chart, but it doesn't reporduce in a readable form...ask fo rwhat you need..
Also specs I gave are for original year.....as years go up, sometimes parts are different and torque is different...so what year bike?
Cookie
This might look good in the Wiki.
Torque specs are in the Wiki:
http://wiki.gstwins.com/index.php?n=Main.TorqueSettings
Quote from: gsJack on February 21, 2012, 08:52:36 AM
Torque specs are in the Wiki:
http://wiki.gstwins.com/index.php?n=Main.TorqueSettings
There is one more chart from the manual for "generic" bolts of various sizes and grades. maybe add this too?
Cookie
Quote from: twocool on February 21, 2012, 11:25:55 AM
Quote from: gsJack on February 21, 2012, 08:52:36 AM
Torque specs are in the Wiki:
http://wiki.gstwins.com/index.php?n=Main.TorqueSettings
There is one more chart from the manual for "generic" bolts of various sizes and grades. maybe add this too?
Cookie
Done.