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Main Area => Projects / Builds, Racing and Tech => Topic started by: verboseone on April 30, 2012, 11:14:36 AM

Title: Right side engine cover
Post by: verboseone on April 30, 2012, 11:14:36 AM
(http://farm8.staticflickr.com/7235/6976393580_2e68d1c287_c.jpg) (http://www.flickr.com/photos/53587771@N02/6976393580/)
2012-04-28 17.35.35 (http://www.flickr.com/photos/53587771@N02/6976393580/) by verboseone (http://www.flickr.com/people/53587771@N02/), on Flickr

There is a hole in the right side casing of my engine.  It looks like there should be a suzuki label over it.   I currently have it blocked with duct tape.  Does anyone have an extra cover laying around? Or can you point me to a cheap suzuki sticker that will fit over it and last more than a month?

Title: Re: Right side engine cover
Post by: 25knots on May 01, 2012, 07:57:21 PM
I don't know if this qualifies as cheap, but Bike Bandit sells the oem metal emblem decal for about $15.  They'll stay on.  Usually the only reason they'd come off is if your bike goes down (speaking from experience).

Diagram at http://www.bikebandit.com/1996-suzuki-gs500e/o/m139235#sch236254

Its part #13 and/or #18 (right and left, they're the same part) in the diagram.

Hope that helps.
Title: Re: Right side engine cover
Post by: jen_ on June 04, 2014, 09:50:22 AM
Anyone have a cheaper solution to this, other than duct tape?
Title: Re: Right side engine cover
Post by: GS4me on June 04, 2014, 05:53:50 PM
I can't remember the size off hand but you can put a rubber grommet or plastic grommet in there. 

Like this style:

http://www.grainger.com/product/3MRL5?gclid=CN-i6qDC4b4CFWNqOgodKE8AAQ&cm_mmc=PPC:GooglePLA-_-Raw%20Materials-_-Rubber-_-3MRL5&ci_src=17588969&ci_sku=3MRL5&ef_id=UcJXbwAABNqOVY26:20140605005110:s

It has to be pretty shallow but I had one in the 94 I bought and it stayed in just fine.  I think you can pick them up at home depot or lowes and they are usually under a few $$$ each.

Title: Re: Right side engine cover
Post by: Big Rich on June 04, 2014, 06:33:15 PM
You "might" be able to use a solid cover from a GS450. I emphasize might because a GS500 cover fits on a GS450 perfectly. But if the bolt in the end of the GS500 crankshaft sticks out further than a GS450's, it won't work.
Title: Re: Right side engine cover
Post by: Joolstacho on June 04, 2014, 08:19:23 PM
Just put in a rubber blanking grommet... cost 50cents max, looks fine!