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Main Area => General GS500 Discussion => Topic started by: Calpantera on November 03, 2012, 07:50:58 AM

Title: Stripped pilot jet
Post by: Calpantera on November 03, 2012, 07:50:58 AM
So I was cleaning the bowls and jets for the first time on my '93 and found that one of the pilot jets is stripped and I cannot get it out. What are the best and easiest methods for getting a stripped pilot jet out?
Title: Re: Stripped pilot jet
Post by: weedahoe on November 03, 2012, 08:34:58 AM
Maybe twist and pull out with pliers or vice grips?
Title: Re: Stripped pilot jet
Post by: catch2otwo on November 03, 2012, 09:10:17 AM
I broke the head part on mine so i could not use a flat head screwdriver.  An easy out worked flawlessly on it.  These were 1989 carbs that sat for a bunch of years.
Title: Re: Stripped pilot jet
Post by: Calpantera on November 03, 2012, 09:24:11 AM
Its the pilot jet not the main, so you cannot reach the head as it down in a hole. I have it soaking with WD right now and I might try tapping a sharpened screw driver into it. I would think that anything that would fit inside of it like an easy-out would be too skinny to have any strength and would snap off, making an even bigger problem.
Title: Re: Stripped pilot jet
Post by: Calpantera on November 03, 2012, 09:55:38 AM
Ya sharpened screw driver tapped into it just broke off and left more mess. I guess I will have to use an extractor. I assume I will have to drill out the center of the jet a bit to get an extractor in there?
Title: Re: Stripped pilot jet
Post by: RossLH on November 03, 2012, 11:33:09 AM
Hit it with a left handed drill bit.
Title: Re: Stripped pilot jet
Post by: DrtRydr23 on November 04, 2012, 06:59:35 PM
I bought a 5 pack of screw extractors like this http://www.alltradetools.com/catalog/273-297-thickbox/648511-6-pc-screw-extractor-set.jpg  (http://www.alltradetools.com/catalog/273-297-thickbox/648511-6-pc-screw-extractor-set.jpg)and used the smallest one to take out a pilot on my carbs years ago.  Just tap it with a hammer while turning the extractor until it catches, then finish taking it out.  The hammer tap should help loosen the jet as well.
Title: Re: Stripped pilot jet
Post by: Calpantera on November 04, 2012, 08:51:43 PM
Thanks DrtRydr!
Title: Re: Stripped pilot jet
Post by: weedahoe on November 04, 2012, 09:57:56 PM
Funny were talking about extractors. Ive got several sets and had to use one tonight. One of the allen heads on my Katana rim holding the rotor in place stripped. I had to drill the center and use an extractor to get it out.
Title: Re: Stripped pilot jet
Post by: DrtRydr23 on November 05, 2012, 05:47:11 PM
Quote from: Calpantera on November 04, 2012, 08:51:43 PM
Thanks DrtRydr!

No problem.  I just realized that the link was to a 6 pack of exctractors......doh!  Anyway, the type of extractor is what I used.  There is another type that has a ridge instead of threads.  I have the type in the picture with threads.