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Main Area => General GS500 Discussion => Topic started by: Worm on March 14, 2013, 06:51:03 AM

Title: Cylinder Head Question
Post by: Worm on March 14, 2013, 06:51:03 AM
Do all year cylinder heads fit on all year cylinders? I know the tach cable hookup is not there on the newer heads but other than that, are they the same?

A friend is about to buy a head from a 2009 from another member on here and his bike is a 2005 but the motor is pre-2004 (I think) because is doesn't have the oil cooler.

I just need to make sure it will fit and work correctly before we go through with the purchase.
Title: Re: Cylinder Head Question
Post by: jestercinti on March 14, 2013, 07:13:49 AM
I think so, but let's get more opinions on the matter...
Title: Re: Cylinder Head Question
Post by: Worm on March 14, 2013, 09:16:06 AM
Anyone else? Bump!
Title: Re: Cylinder Head Question
Post by: dmoore on March 14, 2013, 09:31:41 AM
I can't speak to the particular matches from one year or another but I know from experience with other bikes that piston and valve heads should be decked where they join when mating swap-outs. The mating surfaces have there own quirks from heat stress and torque that are trued up by decking. It's a process that only machining can do. BoreTech in Cincinnati does it. You're looking at about $100 plus shipping.
Title: Re: Cylinder Head Question
Post by: adidasguy on March 14, 2013, 10:58:15 AM
All years fit all years.

Differences:
1. Tach cable
2. Later years have a spring washer in the cams to prevent cam noise. This only makes a difference if you try to use the cams fro different heads. Keep everything together and you don't have to worry about it.
3. Some have the PAIR holes open for a PAIR system. You can block off those if you don't have a PAIR system. if you do have a PAIR system and a new head does not have those holes open, simply remove your PAIR system.
Title: Re: Cylinder Head Question
Post by: Worm on March 14, 2013, 11:34:05 AM
Thanks, Adidasguy!
Title: Re: Cylinder Head Question
Post by: Iautorico on July 14, 2013, 06:13:02 AM
Whats a PAIR system?
Title: Re: Cylinder Head Question
Post by: RossLH on July 14, 2013, 09:52:27 AM
Emissions crap found on some of the later models. Blows air into the exhaust to burn off unburnt and partially burnt fuel.
Title: Re: Cylinder Head Question
Post by: Blueknyt on July 14, 2013, 02:10:51 PM
No diff in heads, other then PAIR system, spring washers were added and can be added to any year.