GStwin.com GS500 Message Forum

Main Area => Projects / Builds, Racing and Tech => Topic started by: Mauricio on July 20, 2013, 03:19:55 PM

Title: Well, that turned out alright...
Post by: Mauricio on July 20, 2013, 03:19:55 PM
Funny how one thing leads to another and before you know it, your daily rider is a project.

Turned out effin fantastic though...   :icon_mrgreen:

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201308_zps004a3997.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201308_zps004a3997.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201306_zpsa0e13c2a.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201306_zpsa0e13c2a.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/Picture1_zpsba6d6897.png) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/Picture1_zpsba6d6897.png.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201304_zps942c9405.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201304_zps942c9405.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201305_zps1bfb61f2.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201305_zps1bfb61f2.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201311_zps4145110c.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201311_zps4145110c.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201312_zpsba526832.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201312_zpsba526832.jpg.html")

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/FavoritosMLU201309_zps7d0435e3.jpg) (http://"http://s1092.photobucket.com/user/bitesizellama/media/Go%20Slow%20500/FavoritosMLU201309_zps7d0435e3.jpg.html")

- Motor rebuilt with Suzuki 0.5 mm over pistons
- Frame and swing arm powder coated
- New 1-piece upper triple, risers, and fat bar
- Pazzo levers, SV650 master cylinder
- Katana rear wheel with 170 section Pilot Road 3
- Bigger oil cooler

Bike already had an an SV1000/GSXR 750 front caliper with SV Racing Parts adapter bracket, R6 shock, and forks rebuilt with Ricor Intiminators from last summer. Rides GREAT. I'm going to have to put this bike on a track.

These are the people that made it all happen:

http://www.speedwerks.com/ (http://"http://www.speedwerks.com/")

Nicest folks you could hope to work with, and very reasonably priced.
Title: Re: Well, that turned out alright...
Post by: Janx101 on July 21, 2013, 02:04:52 AM
Rizomas and Brembos .... Nice!!  :D :thumb:
Title: Re: Well, that turned out alright...
Post by: Mauricio on July 21, 2013, 03:34:51 AM
Quote from: Janx101 on July 21, 2013, 02:04:52 AM
Rizomas and Brembos .... Nice!!  :D :thumb:

Cheap, cheap bike looking pimp!

:icon_mrgreen:

I get that for most people they are beginner bikes only, maybe kept around for a season and a couple of thousand miles. But they really are a bit of a gem in the rough.
Title: Re: Well, that turned out alright...
Post by: Janx101 on July 21, 2013, 03:48:21 AM
I'm on the iPad at home ... And the pics were slow loading.... But I also like that oil cooler!! .. And now looked through pics properly ... That is a proper job!!! ...

All nice and mostly stock looking to the casual eye .... But to the keen viewer... All the candy floats into perspective! ... Bravo!
Title: Re: Well, that turned out alright...
Post by: geofflee on July 21, 2013, 06:48:27 PM
Looks fantastic!!

Quite a change from the Daily driver eh? And where'd you get that oil cooler? That looks awesome!
Title: Re: Well, that turned out alright...
Post by: Wagoneer on July 21, 2013, 08:37:50 PM
That is gorgeous! One of the cleanest GS's I've seen.
Title: Re: Well, that turned out alright...
Post by: cbrfxr67 on July 22, 2013, 07:18:11 AM
fzantastico,...love them tires!

(applause)
Title: Re: Well, that turned out alright...
Post by: Mauricio on July 22, 2013, 07:49:33 AM
Quote from: geofflee on July 21, 2013, 06:48:27 PM
Looks fantastic!!

Quite a change from the Daily driver eh? And where'd you get that oil cooler? That looks awesome!

It does, and the installation was done very neatly. I didn't even ask for it. I was on the phone with the guys that handled the rebuild and he mentioned in passing that he had given me a larger oil cooler because he thought it would help the motor last longer.

Don't quote me because I don't know the whole story, but if I understand correctly, he uses them all the time in some sort of dune buggie he builds for some racer clients.

http://www.amazon.com/70268-SuperCooler-Automatic-Transmission-Cooler/dp/B000CIGE9G/ref=sr_1_9?ie=UTF8&qid=1374504186&sr=8-9&keywords=oil+cooler

Quote from: cbrfxr67 on July 22, 2013, 07:18:11 AM
fzantastico,...love them tires!

(applause)

4.5" rear opens the door to a bunch of great tire choices. And with 40 HP, you just know I'll be getting 18K out of a set of Pilot Roads.

:icon_mrgreen:
Title: Re: Well, that turned out alright...
Post by: yamahonkawazuki on July 22, 2013, 02:48:09 PM
Job well done  :bowdown: :bowdown:
Title: Re: Well, that turned out alright...
Post by: weedahoe on July 22, 2013, 03:20:12 PM
Looks really nice
Title: Re: Well, that turned out alright...
Post by: jacob92icu on July 22, 2013, 07:51:31 PM
Give it a couple days and post a review on how the over bored cylinders boost performance. How much was it anyways?
Title: Re: Well, that turned out alright...
Post by: Wagoneer on July 22, 2013, 08:19:03 PM
Damn, if I knew a bandit rear tire fit on the GS when I first got mine I would have went that route instead of tracking down a replacement GS rear tire. That 170 rear tire looks awesome! Overkill completely, but that's part of the awesomeness :P Totally dwarfs my little 140 rear tire.
Title: Re: Well, that turned out alright...
Post by: Mauricio on July 23, 2013, 12:59:08 AM
Quote from: jacob92icu on July 22, 2013, 07:51:31 PM
Give it a couple days and post a review on how the over bored cylinders boost performance. How much was it anyways?

Can't even notice the difference to be honest, but I will be able to tell better once its broken in.

These are not performance pistons. They are OEM 0.5 mm over... I bet you having a fresh top end with good compression makes a bigger difference than the marginal displacement increase of the overbore.

The pistons aren't all that much. You can get a set for $160-165. Suzuki part No. 12100-01D00-050. Too bad I wasn't able to find a set of the full 1 mm over.
Title: Re: Well, that turned out alright...
Post by: mjj4 on July 24, 2013, 08:02:45 AM
GS's don't come out  of the factory that clean, you should be very proud of yourself! Well Done!  :thumb:
Title: Re: Well, that turned out alright...
Post by: Mauricio on February 24, 2014, 06:11:58 AM
It's official - 4.5" Katana rear will work in the stock swingarm.

Also official - not worth it.


Just keep the stocker and get a new set of tires. If you want it to be perfect, you have to machine EVERYTHING that goes on the axle and that includes the hub/sprocket carrier.

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/GS500FFinished3_zps9c103ea3.jpg)

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/73f6bb71-2b51-4a6a-aa07-28b4a7cf47b7_zps225f25c1.jpg)

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/GS500FFinished6_zps3703dff1.jpg)

Fancy GS500 chain guard looks spectacular in flat black powder coating:

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/GS500FFinished4_zps3531ecec.jpg)

Turn signals were held together with Crazy Glue, got new LED ones:

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/GS500FFinished1_zps662099b7.jpg)

And to fool myself into thinking the 0.5 mm over pistons actually made a difference, got myself a quick throttle...  :icon_mrgreen:

(http://i1092.photobucket.com/albums/i401/bitesizellama/Go%20Slow%20500/GS500FFinished7_zps02dabf81.jpg)

Just as slow as it ever was, but it gets louder faster. On to the next 30K miles!
Title: Re: Well, that turned out alright...
Post by: Mauricio on February 24, 2014, 06:12:36 AM
Sorry for the repeat.
Title: Re: Well, that turned out alright...
Post by: steezin_and_wheezin on February 24, 2014, 08:10:59 AM
Looking good mang! I've been wondering how those overbore pistons were treating ya
Title: Re: Well, that turned out alright...
Post by: Mauricio on February 24, 2014, 08:16:36 AM
Quote from: steezin_and_wheezin on February 24, 2014, 08:10:59 AM
Looking good mang! I've been wondering how those overbore pistons were treating ya

:icon_mrgreen:

Identical to the stock ones, zero difference. None, nada. I kinda expected that though. If finances allow I might get a set of CR Specials and dyno the bike then, but I am so far over budget that I probably won't do it.

Getting that wheel right cost an arm and a leg. Not worth it.
Title: Re: Well, that turned out alright...
Post by: Bluesmudge on February 24, 2014, 01:45:06 PM
What does the displacement work out to be?
Title: Re: Well, that turned out alright...
Post by: Mauricio on February 24, 2014, 01:53:13 PM
Quote from: Bluesmudge on February 24, 2014, 01:45:06 PM
What does the displacement work out to be?

Goes from 487 (stock) to 493.5 (0.5 mm over).

Title: Re: Well, that turned out alright...
Post by: maxkart on February 24, 2014, 05:01:59 PM
could you tell me the exact model that used oil cooler on your bike? measures have?
Title: Re: Well, that turned out alright...
Post by: Bluesmudge on February 24, 2014, 08:26:11 PM
Quote from: Mauricio on February 24, 2014, 01:53:13 PM
Quote from: Bluesmudge on February 24, 2014, 01:45:06 PM
What does the displacement work out to be?

Goes from 487 (stock) to 493.5 (0.5 mm over).

Yeah, you will never notice that. What was the reason you had it done? We're you getting bad compression? Does suzuki have any larger OEM pistons?
Title: Re: Well, that turned out alright...
Post by: Mauricio on February 25, 2014, 02:26:44 AM
Quote from: Bluesmudge on February 24, 2014, 08:26:11 PM
Quote from: Mauricio on February 24, 2014, 01:53:13 PM
Quote from: Bluesmudge on February 24, 2014, 01:45:06 PM
What does the displacement work out to be?

Goes from 487 (stock) to 493.5 (0.5 mm over).

Yeah, you will never notice that. What was the reason you had it done? We're you getting bad compression? Does suzuki have any larger OEM pistons?

Suzuki used to make a 1.0 mm over piston. I tried hard to get a pair, but they are discontinued and out of stock here in the US and in Europe too. Bet you anything that you'd never notice a difference with those either. The performance increase from pistons comes mostly from compression, then from the rest (displacement increase, lower weight, more aggressive valve lift/duration they allow).

Bike was using more oil than I was comfortable with. IIRC I was up to a liter per 600 miles. Happened quickly too. It barely used any oil for 30K miles and then it did all of a sudden.
Title: Re: Well, that turned out alright...
Post by: Janx101 on February 26, 2014, 02:06:42 AM
Sounds like a job for diesel oil!  ;)

sent by willpower and a phone

Title: Re: Well, that turned out alright...
Post by: Mauricio on February 26, 2014, 06:03:31 AM
Quote from: maxkart on February 24, 2014, 05:01:59 PM
could you tell me the exact model that used oil cooler on your bike? measures have?

Not sure what model oil cooler, I didn't buy it myself.

Just measured though - ~5.75 inches tall x 11.0 inches wide. Likely this model then:

http://www.amazon.com/70255-SuperCooler-Automatic-Transmission-Cooler/dp/B000CIGE96/ref=sr_1_4?s=automotive&ie=UTF8&qid=1393419698&sr=1-4
Title: Re: Well, that turned out alright...
Post by: maxkart on February 26, 2014, 09:09:23 AM
thx so much!!!!
Title: Re: Well, that turned out alright...
Post by: dB-tje on February 26, 2014, 03:21:49 PM
Nice bike, i love the details it looks brand New!
Title: Re: Well, that turned out alright...
Post by: Mauricio on April 11, 2014, 05:39:17 AM
Oh man oh man oh man... this latest mod really is something! All of a sudden the bike feels really smooth and way punchier...  :icon_mrgreen:

(http://i.imgur.com/hzCZ3ZL.jpg)
Title: Re: Well, that turned out alright...
Post by: BockinBboy on April 11, 2014, 05:57:15 AM
Ha, a new bike will do that!  What is that Honda?! I want!

- Bboy
Title: Re: Well, that turned out alright...
Post by: Mauricio on April 11, 2014, 07:18:01 AM
Quote from: BockinBboy on April 11, 2014, 05:57:15 AM
Ha, a new bike will do that!  What is that Honda?! I want!

- Bboy

http://powersports.honda.com/2013/cb1100.aspx

I did ride the GS to work today though. Still handles better. And no matter what anyone says, carbs still make for better/smoother throttle response.
Title: Re: Well, that turned out alright...
Post by: BockinBboy on April 11, 2014, 08:11:30 AM
Ah yes, I did see that at the motorcycle show last year.  Very nice!

- Bboy