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Main Area => General GS500 Discussion => Topic started by: Unleashedlive on August 27, 2013, 05:21:01 PM

Title: Top triple plate template?
Post by: Unleashedlive on August 27, 2013, 05:21:01 PM
So I tried today to remove the triple top plate so I could trace it out to cut a custom bracket for some clip ons....but man is that thing stuck on there good. Since it'll be a few days before I can get to a shop to get it removed, I was hoping to get a start on the bracket.

Does anyone have a template or line work of the top plate? Maybe someone who has cut their own bracket before?

Title: Re: Top triple plate template?
Post by: weedahoe on August 27, 2013, 06:35:59 PM
You loosened the pinch bolts and the two main bolts through the top of the plate?
Title: Re: Top triple plate template?
Post by: Unleashedlive on August 27, 2013, 06:41:46 PM
Quote from: weedahoe on August 27, 2013, 06:35:59 PM
You loosened the pinch bolts and the two main bolts through the top of the plate?

I removed the 4 bolts holding the handlebar on, then tried to loosen the two large bolts but got no where, tried to loosen the nut on the other end of those and got no where. Did I miss something? I read on here that they can be on there pretty tight, but I could barely make the nut budge and certainly couldn't move the bolt.
Title: Re: Top triple plate template?
Post by: weedahoe on August 27, 2013, 06:44:06 PM
You're doing it right. You just need to break them loose. Either get a longer wrench on the bottom or longer breaker bar or ratchet if you're using a socket. Cheap Allen wrenches will bend or strip the top of the bolts :(
Title: Re: Top triple plate template?
Post by: Janx101 on August 27, 2013, 06:45:29 PM
little squirt of lube spray and let it soak a little?
Title: Re: Top triple plate template?
Post by: weedahoe on August 27, 2013, 06:49:03 PM
Won't hurt. I say man up and break it loose ;)
Title: Re: Top triple plate template?
Post by: Janx101 on August 27, 2013, 06:56:15 PM
yeah true! ...

as weeds said above ... GOOD tools... not the cheapo 'cheesealloy' ones...

ive had one of the larger allen nuts on the fork clamps be really hard to shift... had a pretty fair bend in the 9" long allen key with a small pipe extender on the end for extra pressure... was like... pressure, Pressure, PRESSURE .. tunk .. and the bolt came out the rest of way smooth and easy .. they get a little sticky/corroded between surfaces over time....

the key is ... careful steady pressure and watching!! .. dont just rip into it and hope....

use EXACTLY the right size good quality tool .. 'close enough' is just gonna cost you bolts!
Title: Re: Top triple plate template?
Post by: Unleashedlive on August 27, 2013, 06:59:28 PM
Ya I just didn't have the leverage. The tools will hold up but just weren't long enough.

Anyone have a template in the mean time?
Title: Re: Top triple plate template?
Post by: PatheticPuma on August 27, 2013, 07:54:09 PM
I can take one of mine to work and see if they will let me throw it in the 3d scanner.
Title: Re: Top triple plate template?
Post by: 007brendan on August 27, 2013, 09:08:39 PM
Impact Wrench, 'nuff said.

Takes no effort and the nut and bolt heads are spotless afterwards.  I don't know why I spent so many years rounding nuts and tearing my hands up trying to loosen stubborn nuts in hard to reach places.
Title: Re: Top triple plate template?
Post by: adidasguy on August 28, 2013, 12:35:01 AM
Quote from: Unleashedlive on August 27, 2013, 06:41:46 PM
Quote from: weedahoe on August 27, 2013, 06:35:59 PM
You loosened the pinch bolts and the two main bolts through the top of the plate?

I removed the 4 bolts holding the handlebar on, then tried to loosen the two large bolts but got no where, tried to loosen the nut on the other end of those and got no where. Did I miss something? I read on here that they can be on there pretty tight, but I could barely make the nut budge and certainly couldn't move the bolt.
Some have cotter pins.
Often they are corroded.
Impact wrench or a wrench with extended handle and hit (impact style) it to break the corrosion.
Title: Re: Top triple plate template?
Post by: Unleashedlive on August 28, 2013, 03:25:38 AM

Quote from: PatheticPuma on August 27, 2013, 07:54:09 PM
I can take one of mine to work and see if they will let me throw it in the 3d scanner.

That would be amazing too. I work in Rhino, a STEP file or Rhino file would be ideal.
Title: Re: Top triple plate template?
Post by: Soloratov on August 28, 2013, 12:30:19 PM
If we can get a 3D model that would be fantastic. I design everything in Solidworks, so STEP would be perfect. LETS MAKE SOME CUSTOM TRIPLES!
Title: Re: Top triple plate template?
Post by: Unleashedlive on August 31, 2013, 06:59:51 PM
Tried again today to remove that top triple plate but no luck. The nuts are just too soft and are stripping themselves round and the top bolts aren't budging. I don't know what else I could do. I think in just going to carve up the plate while its still attached so I can at least install the clip ons above it properly.