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Main Area => General GS500 Discussion => Topic started by: PiotrTheGreat on July 13, 2015, 09:31:33 PM

Title: The dreaded float needle...
Post by: PiotrTheGreat on July 13, 2015, 09:31:33 PM
By now I've heard from about three people about how much the GS500 had a really, REALLY shitty float needle design (if I remember correctly, the needle seat is made of plastic or rubber)

That said, and since I'm going to have my carbs out for cleaning, I ask you folks this: Is there any aftermarket fix for this?

I know you can buy a float needle assembly from Suzuki, but that just replaces broken material with the same, not-yet broken material.

Is there another needle assembly or just needle seat from either an aftermarket manufacturer or flat-out OTHER BIKE that would work?
Title: Re: The dreaded float needle...
Post by: bmf on July 14, 2015, 03:45:48 AM
Many many bikes never have this problem. I believe it's mainly due to bikes sitting and getting gunk in the tank or gas going bad in the carbs. 

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Title: Re: The dreaded float needle...
Post by: The Buddha on July 14, 2015, 04:55:53 AM
Its rubber into metal. Its not problem free, but its pretty good, not a big issue IMHO. The bigger issue is that the 89-00 ones drift, every 2-3 years you have to re adjust it.
Cool.
Buddha.
Title: Re: The dreaded float needle...
Post by: fakejimmymorgan on July 14, 2015, 06:12:17 AM
any hints as to how the needle seat is removed or is it better to leave it and just replace the needle?
Title: Re: The dreaded float needle...
Post by: The Buddha on July 14, 2015, 08:05:02 AM
On the 89-00 its is just pulled out. There is a O ring fitting it to the carb body. On the 01+ there is a screw in the carb body with a big washer holding that thing down. Unscrew it and the seat pulls out.
Cool.
Buddha.