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Main Area => General GS500 Discussion => Topic started by: nuclearfenix on May 11, 2016, 06:24:25 PM

Title: Just when I thought everything was good... clutch cable change
Post by: nuclearfenix on May 11, 2016, 06:24:25 PM
Just when I thought everything was in good shape after I was hit by a car ( who ended up running and the PD just closed the case, 'No longer going to continue investigating' in their word) I noticed my bike pulling even when I had the clutch in and then it would stop. I look under my clutch lever and the cable right where it goes into that notch, is broken. The little plastic/metal piece is broken inside just enough for it to hang on without completely breaking.

So to my question, I haven't changed the clutch lever yet but is there a good guide or tutorial on changing it out? I'm ordering the cable from amazon tonight.
Title: Re: Just when I thought everything was good... clutch cable change
Post by: nuclearfenix on May 11, 2016, 06:54:41 PM
Btw here are some images of what I'm talking about. https://m.imgur.com/a/jtuAf

It looks like it's just the plastic that goes around the metal piece thats broken and apparently is the only reason I can't engage the clutch. I undid the screws at the end of the cable because I was trying to figure out how to remove it but it's too dark. I'm gonna be pretty pissed if I have to buy a new cable over that little piece of plastic.
Title: Re: Just when I thought everything was good... clutch cable change
Post by: smokestack on May 25, 2016, 03:35:26 AM
Same thing happened on mine, got lucky that the plastic bit was still reusable if a little damaged. Seems like it would be included with the replacement OEM clutch lever here: http://www.bikebandit.com/oem-parts/2006-suzuki-gs500f/o/m9752#sch508933 (#9). Curious to know what you ended up doing in any case.
Title: Re: Just when I thought everything was good... clutch cable change
Post by: nuclearfenix on May 27, 2016, 12:16:48 AM
I just left it in. Pulling on it won't make it come out so I know the vibration won't shake it loose. The metal piece is in there nice and tight with or without the plastic piece. So I know it won't come loose on me.