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Main Area => General GS500 Discussion => Topic started by: Gsadventurebike on December 24, 2020, 09:46:16 AM

Title: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Gsadventurebike on December 24, 2020, 09:46:16 AM
I have a 1986 gs450 with low compression so i have bought a 1989 gs500 jug and pistons each with low wear/miles. Stock standard new rings. Gs500 head gasket and o-rings. I saw a thread talking about 1983 gr650 cams and i bought a set. I know i need to swap to GS450 cam gears. Beyond that do i set them just the same? Any other parts i need? (Springs?) i did get the 500 cam chain tensioner as well. (//)its an adventurebike application so torque and slow speed woods with occasional street riding. I'm all ears for any advice. I'm a newby so don't skip the details..... thanks very much!!
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: The Buddha on December 26, 2020, 05:38:02 PM
OMFG ... if you get it to work, let us all know all the details.
I just stuffed a stocj GR650 motor in the GS frame and called it a day. Yea not running yet.
Cool.
Buddha..
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Bluesmudge on December 27, 2020, 12:16:07 PM
Quote from: The Buddha on December 26, 2020, 05:38:02 PM
I just stuffed a stocj GR650 motor in the GS frame and called it a day. Yea not running yet.

Just 10 more years and I'm sure you will have it running.
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Gsadventurebike on December 27, 2020, 03:04:36 PM
Cylinder arrived today. I WILL have it running within the next 2 weeks. Im waiting on all the other parts. Not sure if im gonna run the gr650 cams. We will see.
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Sporty on December 28, 2020, 07:20:18 AM
The GS500E pistons and cylinder makes sense.

What are the GR650 cam specs?
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: The Buddha on December 28, 2020, 12:01:49 PM
Quote from: Bluesmudge on December 27, 2020, 12:16:07 PM
Quote from: The Buddha on December 26, 2020, 05:38:02 PM
I just stuffed a stocj GR650 motor in the GS frame and called it a day. Yea not running yet.

Just 10 more years and I'm sure you will have it running.


Hey, I resemble that remark ...

Wait, make it 15 yrs. Cos its been almost that long since I stuffed them in ... I have 2, and a GR I hacked the tail off but had a base gasket leak ... which is a chronic problem on the GR, I think I need to fix the stock one, find out what works cos its a chronic issue that typically doesn't get fixed at first try. There's excellent equipment to do head and cyl mating faces, but base mating faces are basically SOL. That + the exhaust ports on the GR->GS run smack into the frame.

Cool.
Buddha.

Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Gsadventurebike on January 19, 2021, 10:34:59 AM
Update: it lives!! I fired it up last weekend and have ridden it an hour or so. I did NOT install the GR650 cams yet. I will later down the line. I know the jetting on my brand new Mikuni VM30 carbs are off a little. Before i mess with that, im adding "Ultimate Flow Optimizers" to the slides. Suppose to add explosive throttle response and 1 HP per 100cc. I will review and update  that claim later.
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: peteGS on January 20, 2021, 03:21:48 AM
Great news! I run 2001 GS500 cams and carbs in my 82 GS450 and I suspect the cylinders are quite worn now as compression is down. It's done nearly 100k kms since I rebuilt it when it already had 96k kms on it, and all I did was a quick hone and fresh rings so no suprises if it needs some attention now, so I've contemplated the GS500 cylinder swap although I'd be tempted to go a little larger than stock as well.

What was your final combination of gaskets etc? Did you use the GS450 or GS500 base and head gaskets?
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: Gsadventurebike on February 01, 2021, 03:47:26 PM
I used a gs500 base gasket and gs450 head gasket.
Title: Re: Gr650 cams, gs500 piston and jugs, and a gs450 bottom end?
Post by: peteGS on February 04, 2021, 03:21:11 AM
Awesome, thank you kindly!