GStwin.com GS500 Message Forum

Main Area => General GS500 Discussion => Topic started by: The Buddha on April 27, 2004, 06:57:05 AM

Title: Case guards being made...
Post by: The Buddha on April 27, 2004, 06:57:05 AM
I am making case guards... Soon, have steel and making the bends right now... but the other crap has hit the fan, yesterday the rain and my vulcan sale and subsequent delivery killed my night... They are 1 inch OD, Thick wall... like 3/16 wall and thick end plate with stainless steel bolts... I am making a batch of 25, with ~ $40 as my target price... and I will get them powdercoated. Cos 25 will be a decent number to make a batch for the powder coaters. The thinks wear out in a crash and slide... they just blow through the wall... that's its extreme case... mine are thick walled so never will burn through.
Cool.
Srinath.
Title: I want one
Post by: richard on April 27, 2004, 10:32:01 AM
I would definitely interested in some engine guards.  any idea what color they are going to be?

Black would be my preference, but then I have the black '96, so... =]
Title: Case guards being made...
Post by: Rollin668 on April 27, 2004, 10:33:33 AM
Please let me know when you are taking actual orders.  I'd really like a set as soon as possible.  I was actually getting close to buying the Suzuki set, but...

Thanks.


Rolly
Title: This weekend...
Post by: The Buddha on April 27, 2004, 11:10:41 AM
Would have been this comming weekend... but I am getitng killed by work, vulcan sale and scrummage for its parts, and bike hunt for this fire victim friend of mine... I'll still try to get them (atleast 1 pair) made by this weekend. That would make the rest go quick... Then I have to get them powdercoated... Lemme check with our resident powder coating guy.
Cool.
Srinath.
Title: Case guards being made...
Post by: JLKasper on April 27, 2004, 04:13:35 PM
You mentioned earlier that you were trying to source longer mounting bolts.  Did you have any luck with this?  :cheers:

edit:  Sorry, I didn't see about the bolts.  Is the extra expense of the bolts why you switched from SS for the bar material?
Title: Put me on the list!
Post by: mille2race on April 27, 2004, 04:18:31 PM
I'll take a set for $40 when they are ready.
Title: Case guards being made...
Post by: Shadowhawk on April 27, 2004, 06:02:16 PM
Give me a yell when they are ready, from the looks of things, you will have them ready after I pick up my GS next month.

Don
Title: Case guards being made...
Post by: T-Shirt Racer on April 27, 2004, 07:07:22 PM
seshadri_srinath,
  I live up in Hickory, NC and would be interested in a set of the case guards.  Do you have any pictures by chance?  E-Mail me when you have something, my 14 year old son just got his WERA race license, but I would prefer to buy case guards insted of case covers  :roll:  John Hart  My e-mail is JohnHart@TShirtSpecialty.com
Title: Case guards being made...
Post by: pizzleboy on April 27, 2004, 07:34:24 PM
I am still interested.

I am PM'ing you.
Title: SS to steel...
Post by: The Buddha on April 28, 2004, 10:42:30 AM
SS to steel switch was due to the fact that my welder had somehitng go wrong with the stainless welder, also I'd make them in steel over SS anyway... the steel is thicker wall. Much stronger. BTW... these things will be heavy, ~ twice the wall thickness of the suzuki guards. Racing... well the weight might make you un competetive.
Cool.
Srinath.
Title: Case guards being made...
Post by: richard on April 28, 2004, 12:20:37 PM
will they be heavy enough to significantly (noticably?) impact those of us who just use our bikes to ride around and commute?
Title: Case guards being made...
Post by: sanityfree on April 28, 2004, 12:30:19 PM
am the only moron who's thinking about mounting interstate pegs on the case guards?
Title: Case guards being made...
Post by: firedan on April 28, 2004, 12:36:39 PM
Maybe some aux. headlights? :thumb:  :dunno:  :mrgreen:
Title: Case guards being made...
Post by: sanityfree on April 28, 2004, 12:40:20 PM
nah, i'd put those on the bottom of the forks. big ol' HID's to suck my battery into nothingness!
Title: Case guards being made...
Post by: spotswood_suzuki on April 28, 2004, 07:10:02 PM
I like the peg idea...........can you rest your feet on the guards?

Wayne
Title: Case guards being made...
Post by: bball14 on April 28, 2004, 07:54:37 PM
hey ill take a set at 40 bucks when you get them done.  let me know thanks
Title: Case guards being made...
Post by: richard on April 28, 2004, 11:25:52 PM
I saw a bike (scooter?  couldn't tell, it was too dark) once that had aux lights down on either side of the front tire.

don't ever do this.  don't even think about it.

why?

I couldn't tell what it was.  in the dark, the light patern is so different from anything anyone is expecting, it is extremely confusing.  he was 20 feet away before I realized that the two lights I was seeing were attached to the motorcycle coming towards me.

The more I think about it, the more I think it was a scooter.  it scared me to death, because it made the thing seem much further away than it was.
Title: 3-4 lbs...
Post by: The Buddha on April 29, 2004, 01:18:56 PM
They are ~3-4 lbs max. The suzuki ones are ~1.5 lbs.
Doubling the wall thickness only bumps the weight ~60% if the OD stays the same, of course I have nearly tripled it... Dont know exactly how thick the suzuki one is, need to cut it open, after making a few to actually be accurate but I am guessing I am atleast 2 X. Where in the world do they get thin crap anyway. I cant find any even if I want to.
The wear resistance with double wall thickness is actually better than double. The reason its thick and monstro is you guys wanted to get replacements if you busted them. Now with them so thick... you will be very unlikely to bust them, they will pull the threads from the case bolts if you go down hard enough. Those are easier to replace. Lights on it... very funny, but usually the extra light are for covering empty stretches of road at night, makes good visibility even if it looks weird from the front. Foot pegs... OK knock your self out. If you're doing that much super slab, get a gold wing. These are mainly intended to save your bacon ... ok bikes bacon if you crash.
Cool.
Srinath.
Title: Progress?
Post by: akh223 on May 26, 2004, 01:21:49 PM
Any progress on getting the engine guards made?

Andy
Title: Making them...
Post by: The Buddha on May 26, 2004, 01:28:35 PM
Yes I am making them... should have a few in a few days... I know Its been a looooong time but its comming along... just bikes to sell and fix up and inspect and crap and warranty crap on the house etc has eaten my time. Sorry and thanks.
Cool.
Srinath.
Title: Case guards being made...
Post by: Pkaaso on May 26, 2004, 07:21:34 PM
Hey Srinath, I got a bent up pair of Suzuki gaurds.  I'll cut one and messure the wall thickness.

I want a pair when they are done.  Please.

Thank,
Paul
Title: Measure??
Post by: The Buddha on May 27, 2004, 06:39:33 AM
measuring the wall on the suzuki guards... OK I doubt they make a guage for somehting that fine... I have the stock ones ... and its paper thin... thinner than the stock handlebars. Its maybe 1/16 or even 1/32. I have ~1/8th wall I am making it from... cant get any thinner if I paid extra... besides thin crap will fold and buckle while bending it...
Cool.
Srinath.
Title: Case guards being made...
Post by: ItSeemedLikeAGoodIdea on May 27, 2004, 08:07:02 AM
Sign me up for a pair as well.  Do you use paypal or should I get a check ready?
Title: Let me get them made...
Post by: The Buddha on May 27, 2004, 08:42:50 AM
Please guys let me get them made... Paypal or check is OK Checks give me the paper trail I need to keep the shipping stuff straight.
Cool.
Srinath.
Title: Case guards being made...
Post by: Pkaaso on May 28, 2004, 08:01:51 AM
Yep!  Your right.  Very thin.  I didn't even bother to measure.

Paul
Title: bend...
Post by: The Buddha on May 28, 2004, 08:05:13 AM
They make it out of such thin crap... I cant even bend that thin guage material wihtout it buckling... moreover my end plates and the wall on the tubing are thicker to account for people that want to re use them after a crash. In all eventuality after a crash they will come out un scathed... scratched yes, but otherwise fine.
Cool.
Srinath.
Title: Case guards being made...
Post by: Pkaaso on May 28, 2004, 08:12:39 AM
Sounds great!  

Just keep in mind for a pair when they are ready.  I may not keep up but would like you to try to remind me if you can.

Regards,
Paul
Title: Next week...
Post by: The Buddha on May 28, 2004, 08:18:48 AM
I think next week they should be done.
Cool.
Srinath.
Title: Case guards being made...
Post by: richard on May 28, 2004, 08:55:17 AM
out'a curiosity, if I paid you a bit extra would you put something on mine to mount footpegs on it? ;-)

not sure what kind of footpegs, as I don't know that much about it, I just know that it would make it a lot nicer for long rides.
Title: Bolt them on...
Post by: The Buddha on May 28, 2004, 09:14:51 AM
They should take foot pegs as is... They are 1 inch OD, same as the suzuki and honda and I am sure many other makes.
Cool.
Srinath.
Title: Case guards being made...
Post by: AR5ENAL on May 28, 2004, 12:00:04 PM
I'm in...let me know when they're done.
Title: Case guards being made...
Post by: goat on May 28, 2004, 12:20:03 PM
This may be a stupid question, but what years would they fit on. I just ask becuase I thought that the suzuki ones that they are selling now only fit on the 99+ bikes
Title: 89-02
Post by: The Buddha on May 28, 2004, 12:26:58 PM
89-03 ... but not with the chin fairing like you have.
Cool.
Srinath.
Title: Case guards being made...
Post by: Nomak on May 28, 2004, 01:04:32 PM
I'll take a set ... will pay you through paypal ... BTW is it possible to replace the subframe for the 97 GS? I was told that to straighten the subframe professionally is $1000 ... If I cant replace the subframe, I will try and straighten the subframe myself (scafolding over the tire and push  :) ) Srinath you got any suggestions?
Title: Frame....
Post by: The Buddha on May 28, 2004, 01:25:37 PM
Straightening it.... you want a GS frame... I have a CA titled salvage one that werase wants for some hokey pokey experiment, but when he's done you could get from him... I think. Unless he build it into some un godly GR650 motored race bike of sorts...
OK BTW your bike's sub frame did not look that badly bent at all... it takes a lot of force for the GS frame to bend. The crash you had didn't seem like it would have bent it.
Cool.
Srinath.
Title: Case guards being made...
Post by: akh223 on June 13, 2004, 09:49:16 AM
Any progress on the case guards, I know you are always super busy.

I would love to test some out for you!!

Andy
Title: Case guards being made...
Post by: raylarrabee on June 13, 2004, 02:13:49 PM
I'd like to but a set when they're available.  My email is brrritsky@hotmail.com.

Happy Welding!
Title: Super busy...
Post by: The Buddha on June 13, 2004, 04:57:57 PM
Busy yes, getting things done - no... But the case guards are at the machinist... he has to egg the holes for the end plates... I'll get it done as soon as he gets them out to me. The damn summer has made everyone start up their projects... So every shop - welder, machinist, mechanic, plumber, barber... is full of lots of people's crap... cant even set foot in there wihtout someone dropping somehting on it.
Cool.
Srinath.