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Main Area => General GS500 Discussion => Topic started by: suzukimad on January 26, 2003, 06:18:39 AM

Title: mODIFICATIONS
Post by: suzukimad on January 26, 2003, 06:18:39 AM
:nana: What sore of modifcations do you have on your gs500..
:shock:  :shock:  :shock:  :shock:  :shock:  :shock:  :shock:  :shock:

 maybe your like to share it :lol:  :lol:  :lol:  :lol:  :lol:  :lol:  :lol:


                               Cheers :P
Title: mODIFICATIONS
Post by: gsJack on January 26, 2003, 06:31:49 AM
Some of us posted this on a previous thread on this board.
Title: mODIFICATIONS
Post by: gsJack on January 26, 2003, 06:47:32 AM
Excuse me, that was the other board.  I'll cut and paste it here to save some 1 finger typing.   :lol:

I've added:
- GenMar risers - up and back a bit with the bars.
- NC Plexi 2 fairing
- Case guards with forward pegs - don't use them much, but great when you need to stretch the legs a bit on longer rides.
- Home-made luggage rack for tail bag.
- 70 liters of soft luggage for trips - tank, tail, and saddlebags.
- Progressive springs and radial tires.

My mods are all functional. Don't do anything just for appearance.

Also a 15T front sprocked I forgot last time.  A senior moment again.   :lol:
Title: mODIFICATIONS
Post by: rrbarna on January 26, 2003, 08:41:06 AM
The only mod I have so far are BT45's front and rear, and a 125/135 PIAA Extreme White Bulb.  The 105/115 MADE a difference, I have not yet been with the new ones on the road but just turning them on in the garage I saw how much brighter they are!

comparison of stock vs. PIAA 125/135
http://www.pbase.com/image/9340108
Title: mODIFICATIONS
Post by: Richard UK on January 26, 2003, 09:08:06 AM
BT45 are better than the OE tyres.  I also recommend fitting fork gaiters (those black plastic bellows type covers) over the fork legs.  Real cheap to buy, and your fork seals will last 5 times longer.  The seals can be a real pain to replace.  They also look good in a weird retro kind of way, like a Bonneville or T-bird.
Title: mODIFICATIONS
Post by: ScottWV on January 26, 2003, 11:48:44 AM
Targa quarter fairing and strobe lights are the biggest things I've done.  My strobes still don't work like they're supposed to, I have to work on them more this season.
Title: mODIFICATIONS
Post by: pantablo on January 26, 2003, 12:20:19 PM
so far...
-gsxr rear shock
-progressive fork springs
-Monster headlight fairing
-fenderectomy (phase I)
-PIAA superwhite 80/80w (performs like 135/115w) bulb
-CBR passenger pegs swaped for stock front pegs
-bar-end mirrors

in the works (waiting for parts to arrive or time to do it)
-Suburban-Machinery handlebars
-Buell turn signals, front and rear (smaller and shorter)
-fenderectomy (phase II)
-CBR rearsets
-rear hugger
-gsxr600 rear passenger pegs and brackets (to replace the welded on stock ones)

in the distant future
-new, sticky rubber when crappy Bridgestone Exedra's need replacing

wish list
-yosh slip on/full exhaust
-air dam

no, really, that's it...
Title: mODIFICATIONS
Post by: Jeffury on January 26, 2003, 06:13:17 PM
My mods so far..

1: Ground slots in the ignition plate (advancing it)
2: Installed a fairing  (brand: unknown? was primer and the previous owner  gave it to me with the bike) but it came out good  :mrgreen:
3: polished up the aluminum bits (lots more to do...)
4: fabricated my own custom plexaglass windsheild (bent it over a kerosine heater)
5: Vance and hines exaust kit (this was on the bike when I got it..So all I can claim to have done was get it cleaned up and painted, but it needed it!

more to come..

Ohh hey while im here...was wondering somthing does anyone know of anyone who has bored or stroked there gs engine?? heard rumors..but thats all, could it be done? if not why not, why not?..if so let me know..not like I can afford it or anything just curiouse  :lol:
Title: mODIFICATIONS
Post by: glenn9171 on January 26, 2003, 08:42:51 PM
2001 GS500

V&H Ignition Advancer
Third Eye Bar-end Mirrors
Fenderectomy
Rear brake brace and chain guard painted to match body work
Sylvania Silver Star headlight bulb (huge improvement over stock)
Cut out seat foam and replaced with memory foam
Added clock to the face of tachometer (cheap watch minus band double-sided taped in place)
Drilled rear of exhaust
Title: mODIFICATIONS
Post by: octane on January 26, 2003, 10:49:51 PM
V&H exhaust
K&N filter
Drag Bar
Bar End Mirrors
Maier Universal Fairing
Fenderectomy
Bridgestone BT-45's
-1t on front sprocket

Coming in the next month:
Aftermarket Seat
CBR900RR Rearsets
Passenger Pegs to match new rearsets
Katana Clip-on conversion (not sure this is going to work - I'll keep you posted)

Coming farther in the future:
Progressive springs or GSXR Front End if the right deal pops up
4" rear wheel to comfortably hold fatter rubber
More stylish turn signals

What I'd do if I had too much time and money on my hands:
Powder coat frame/swingarm and wheels black and paint tank and bodywork satin black to match the frame and add some very subtle graphics
Custom fabricate or retrofit more attractive rear bodywork and tail light
Title: mODIFICATIONS
Post by: JohNLA on January 27, 2003, 11:35:08 AM
Mods Done:
Fenderectomy
Katana rear shock
Third eye bar end mirror
(see my site for details)
Mods Coming soon:
Buell Blast fly screen
progressive fork springs
Title: mODIFICATIONS
Post by: Black Snowman on January 28, 2003, 09:59:55 PM
My bike came with a Targa 1/4 faring and a fenderectomy and the rear graphics peeled off. Not to mention missing the center stand.

I have since ruined the fairing (which I'm just going to ditch) and scraped it up pretty bad and dented the tank enough to chip it so I'm going to tear everything apart, prep and paint the whole shebang in flat black rustolium. Flat of course so it won't show my horrible prep job as bad ;)

Then put in the GSXR rear shock I have and get some stiffer front springs in. I'm toying with the idea of K&N filters and modifying the stock exhause and re-jetting for some more power.

I'm going to have do something about the instruments. Right now their kinda hanging by a thread. I'd love to drop in something from Dakota Digital but that's just silly considering the cost. And how would they convert a mechanical tach anyway?

I'll figure something out. Probably involving lots of electrical tape ;)
Title: mODIFICATIONS
Post by: South East Rocket on January 29, 2003, 07:58:08 AM
-Fenderectomy
-Lower handlebars
-Blinkers off my buddy's 2002 CBR-F4i
-Yellow paintjob
-Holes drilled in the back of the exhaust (for the sound)

I'm gonna put on 140 BT45 in the rear
+jetkit
Title: mODIFICATIONS
Post by: octane on January 29, 2003, 08:05:02 AM
Quote from: Black Snowman
I'm going to have do something about the instruments. Right now their kinda hanging by a thread. I'd love to drop in something from Dakota Digital but that's just silly considering the cost. And how would they convert a mechanical tach anyway?

I'll figure something out. Probably involving lots of electrical tape ;)

J.C. Whitney has a nice set of chrome cased gauges that'll work with Suzukis. I'm not usually a fan of JCW, but I think this is what will be going on my bike in the near future to replace my damaged stock units
http://www.jcwhitney.com/product.jhtml?CATID=68893&BQ=mot
Title: Are you ready for this?
Post by: JamesG on January 29, 2003, 09:04:22 AM
On Adelita's "mild" street bike:

Suzuki "OEM" cafe fairing.
SV650 round mirrors.
A little leather "purse" zip tied to the handle bars in front of the lock (its a girl's bike  ;)  ).
RaceTech springs and oil.
SS front brake line.
EBC HH pads.
BT 010 front tire.
Yosh exhaust.
V&H ignition advancer.
Suzuki case guards.
The side stand cut and rewelded an inch shorter so it leans over better.
K&N pod filters.
DynoJet kit.
Someone's tank bra.
Suzuiki gel seat.
BT 45 rear tire.
Priority Plus always on tail lights and turn signal flashers.
The whole bike painted candy red to match her Shoei, with Tape Works retro reflective Suzuki logos.

A melding of all my race bikes:

Katana 600 front forks and brakes.
RaceTech springs and emulators.
SS brake lines.
BT090 110/140 tires.
Clip ons (I like CFM the best).
GSXR remote master cylinders.
86-94 GSXR tachs.
GSXR clutch lever assembly.
Duc Monster bikini fairing with a rounded number plate in the center (didn't survive one race weekend...).
CBR600 frame sliders.
Various exhausts.
V&H ignition advancers (want to try the slotting trick!).
Nylon "puck" bolted to the ignition rotor cover.
total loss electrical system.
547cc 58mm piston kits.
ported head.
Megacycle cams.
Kehien CR carbs.
K&N filters.
FOX GSXR and FZR (requires relocating the upper shock mount!) shocks.
CFM rearsets.
Carbon fiber GS "SuperBike" tail.
Chopped & lightened sub frame.

What is comming and stuff I'd like to try:

'92ish GSXR inverted front end with a single 6 piston caliper.
Balanced and lightened cranks.
Throwing out the balance shaft.
Carbon fiber GP style full upper and lower bodywork.
Ram air ducts and airbox/battery box system.
Carbon fiber/kevlar '02 style gas tank.
Kevlar ignition cover.
steel "hemisphere" case guards.
Stainless 2-1 under tail exhaust.
Aluminum race subframe.
Carbon fiber SV650 tail modified to fit on the GS.  
:D
Title: mODIFICATIONS
Post by: richtersand on January 29, 2003, 06:53:42 PM
-Drilled exhaust
-Shortened stalks, front and back
-All reflectors removed (looks a lot better, and I figure that by the time they see the side reflectors anyway it's already too late)
-Rear/Middle stickers removed
-MEZ2/Z4s back and front, respectively
-Frame sliders

Soon to come: lower faring, as soon as I can produce some $  ;)
Title: mODIFICATIONS
Post by: Kerry on January 29, 2003, 11:56:47 PM
Like gsJack, all of my "mods" have been functional-only.  Must have something to do with being 40+....

* TourMaster 12-liter magnetic tank bag.  It goes EVERYWHERE.
* National Cycle Plexistar 2 windshield, especially for blocking winter winds.
* FiveStars luggage racks with Kappa 40-liter hard bags for long trips.
* TourMaster 37(?)-liter soft tail bag for extra storage on some of those same trips.
* FiveStars 3-point-mount engine guards, for the NEXT time I hit a cow....

* Homespun wiring job to connect a cigarette lighter adaptor.  For recharging my cell phone and camera/headlamp NiMH batteries on the aforementioned trips.
* Homespun "throttle retainer" (bolt, wingnut, metal/fiber/rubber washers).  VERY handy when I need to stretch, or do other sundry tasks that require the right hand for a moment.  Takes about one minute to revert to stock at the end of a long trip.

* Targa tank bra, to keep my legs insulated from the cold tank (winter only).
* Suzuki gel seat.  Only logs miles when the wife comes along on the back.  I prefer the stock seat, even for long trips.
Title: http://www.chaparral-racing.com
Post by: Kerry on January 30, 2003, 09:00:20 PM
Sorry -- that TourMaster tailbag holds 17 liters, not 37.  (That would be one BIG tailbag...!)  I just received a new Chapparral Motorsports catalog in the mail today, and they're still selling a look-alike Ocelot bag for significantly less ($39.97) than the TourMaster ($53.99).

http://www.chaparral-racing.com
Title: mODIFICATIONS
Post by: Labrat on January 31, 2003, 10:03:11 AM
Quote from: South East Rocket-Fenderectomy
-Lower handlebars
-Blinkers off my buddy's 2002 CBR-F4i
-Yellow paintjob
-Holes drilled in the back of the exhaust (for the sound)

I'm gonna put on 140 BT45 in the rear
+jetkit


South East Rocket - I am very interested in your yellow paint job mod.  I am having a hard time finding yellow paint.  please contact me @ mknudsen@genphysics.com   Thanks
Title: mODIFICATIONS
Post by: tmc008 on October 02, 2003, 07:59:03 PM
i like this thread so i think i'll bump it

1997 gs500e  10779miles

Mods:

1999 motor ~ 6000 miles
sv650 rear shock
sv650 bar ends
suburban machinery type 2 bars
bar end mirror
2003 black gauge bezel (thing with dummy lights)
2003 gauge cluster housing
fenerectomy
buell signals
tank bra
dark (not light) blue guage cluster lights
in line fuel filter and removed the need for the prime, res, on valve
blue anodized levers

future mods:

yosh exhaust (have)
k&n pod (on order)
150 mains 40 pilots (on order)

wish list:

progressive springs
new tires
corbin seat, gel seat, gimbel seat???
gimbel rear sets, cbr pegs
gimbel full fairing
full repaint
airtech front fender
steel brake lines
Title: mODIFICATIONS
Post by: werase643 on October 02, 2003, 08:35:26 PM
old GS race bike on loan to a friend
pipe/jet kit
GSXR shock
bandit 400 rear wheel
fork springs
steel brake line
case guards

he installed katana 600 front end

present GS racebike
GSXR 43mm front end
vortex clip ons
GSXR shock
GSXR rear wheel
35mm kehin round slide carbs
pipe
welded a bracket to frame for # plate
case guards

STREET GS
GSXR USD front end
GSXR shock
GSXR rear wheel
2 T down on front sprocket
weld on muffler to stock head pipe
shimmed needles with either 1 or 2 1mm washers
case guards


stuff laying around.....
TURBO ASSEMBLY from a SECA 650 TURBO bike...... :mrgreen:
WEB or megacycle race cams


8 valve head is sold....waiting for $$$$
Title: mODIFICATIONS
Post by: ltsiopou on October 02, 2003, 10:32:40 PM
Hi,

WP fork springs,
Tapered MX handlebar with Renthal CNC clamps,
National Cycle sport screen,
BT45s,
Suzuki Gel Seat,
Kappa rack and 42 ltr top case,
Frank Thomas soft side luggages (80 ltr max),
Tank bag (25 ltr),
Yoshimura RS3 slip on (meant for YZF600R but works just fine),
K&N in stock airbox,
Srinath's jetting technique,

Bike is 150% better than stock in everything!

Still I would like to have: WP or EMC, or Ohlins rear shock.
Title: mODIFICATIONS
Post by: pantablo on October 02, 2003, 11:15:01 PM
Quote from: ltsiopou
Yoshimura RS3 slip on (meant for YZF600R but works just fine),

.

Good to know. Do you remember what year yzf that was for?
Title: mODIFICATIONS
Post by: ltsiopou on October 03, 2003, 03:33:20 AM
From 1996 onwards. The Thundercat model. I forgot that in USA the FZR600R model in Europe was already called YZF-R.
Title: mODIFICATIONS
Post by: ltsiopou on October 03, 2003, 03:58:38 AM
Just to add something for the installing of the slip on. It needed thinking on where to cut the stock exhaust and then I used some extension (2 cm) to create some extra space for the foot of the pillion. I bought it ready, a stainless steel jacket hanger (3 euros from a shop selling home stuff). Then I needed to create some extra connection from the slip on's connection pipe to the stock pipe having an angle of about 30 degrees and 2-3 cm length. Easy to make in many machine shops. The ground clearance it's still very good on right turns even though the system is more out than the stock exhaust (about 3 cm). The performance is Great and the sound perfect (loud and Ducati like). It doesn't bather on the motorway but for some people might be too loud at lower speeds and in the city especially with the air restrictor off from the K&N.
Title: mODIFICATIONS
Post by: dmp221 on October 03, 2003, 06:31:37 AM
Quote from: KerryLike gsJack, all of my "mods" have been functional-only.  Must have something to do with being 40+....
.

(grumble) OK OK add me to the "no-frills" mature-minded  function-over- fashion mods list (are those bugs on my shield, or new floaters???)

Rejet carbs
sport windscreen
Cobra F1-R can
Progressive fork springs (ahhhhhhh nice)
Nelson-Rigg expandable tank bag

next spring: BT 45's OR maybe Metz Z4's/Z2's (let the excedras rot all winter)
Title: mODIFICATIONS
Post by: jgary on October 03, 2003, 09:25:16 AM
More function only mods:
Magnets to trigger local stoplights
Cheap bar risers (extra set of caps, inverted)

Coming this winter & spring:
Progressive springs
Tank bag
Kat shock, if I get lucky.

John.
Title: 89 and 91...
Post by: The Buddha on October 03, 2003, 12:29:45 PM
89 street bike...owned since 95.
91 blue bodywork, Suzuki acc seat, 1/2 inch Thick fork brace, Lindemann front suspension, Sling shot?? GSXR shock, Steel braided front brake, oil pressure guage bracket waiting for guage, powder coated triples headlight shell and ears, 01+ dash, slip on pipe with short V&H can (thanks werase), home grown jet kit, K&N copy S&B pod filters, battery box refabbed and powder coated to take a sealed battery length wise, rear brake arm shaved for fatter rear tire, Billet case cover, longer choke and throttle cables routed to the sides so I can pull the valve cover off easier, Katana Grips, Billet aluminum bar end weights, napolean mirrors, GSXR front adjustable brake, hitch pins instead of cotter pins on axles and triple clamps ...everywhere, cut rear fender and licence plate twisted to stick out better, Disco turn signals, Lexan licence plate cover, polished lips on wheels, wagner flasher unit ... Probably more but I forget.

The 91 has well some of this and SM prototype bars.
Cool.
Srinath.
Title: mODIFICATIONS
Post by: Toecutter on October 03, 2003, 12:48:50 PM
Katana 600 rear shock.
Racetech springs
Clubman bars, with homemade risers to clear the drops.

Coming soon:
Bar end mirror.
Cartridge emulators.
Cafe racer bodywork- as soon as I find some that will work on the GS.
Title: mODIFICATIONS
Post by: Briggs on October 07, 2003, 10:00:04 AM
Mods:_______
Cut fender
short rear signals
v&h full exhaust
k&n pod filter
rejet 145/40/2 washer
no bar ends/new gribs

Plannde for full winter tear down:_________

Powdercoat frame
powdercoat wheels
Paint tank and plastics
new tires (bt45s)
new clutch
progressive springs
clean up the fender
new tires
Title: mODIFICATIONS
Post by: TheGoodGuy on October 07, 2003, 10:05:28 AM
check my signature.

I have a tank bag that i use when needed.. but that's not really a mod..
Title: mODIFICATIONS
Post by: Dom on December 10, 2004, 12:49:03 AM
(http://onfinite.com/libraries/234250/d05.jpg)

'92
srinath's bars
srinath's wileyco carbon fiber pipe
srinath's jetting specs
bob broussard ignition advance
k&n pods
progressive fork springs(came w/ bike...sweet surprise) :)
metzler m1 Sportech rear
metzler m33 front
buell signals
dual buell headlight
SS brake cable
gsxr front and passenger pegs
direct tank to carbs fuel routing
15 tooth front sprocket

Future mods(maybe):

Powdercoat frame satin black(like the new R6s)
GSXR rear shock and front end
dgyver rear CF bodywork or retrofit R6 tail
01+ tank(or whatever...maybe james g's CF tank)
custom seat(just scored an industrial sewing machine that can sew through a Sunday paper)


I like JamesG's idea for bolting the frame slider directly to the ignition rotor cover plate.  Could the same be accomplished on the other side or is a leak inevitable?[/u]
Title: mODIFICATIONS
Post by: scratch on December 10, 2004, 03:20:17 PM
Quote from: dmp221
Quote from: KerryLike gsJack, all of my "mods" have been functional-only.  Must have something to do with being 40+....
.

(grumble) OK OK add me to the "no-frills" mature-minded  function-over- fashion mods list (are those bugs on my shield, or new floaters???)

Rejet carbs
Progressive fork springs (ahhhhhhh nice)

Me too.

Pre-crash:
Lockhart throttle grip
Rejetted carbs
took off rear reflector
added lots of reflective tape
'80's Yamaha (FZ750) turnsignals
after I wore out the stock tires, replaced with BT45's
eventually went to Progressive springs
Triumph fork guards

Post-crash:
BikeMaster GP-Touring barsEdit: correct bars are: Daytona bend G
Aluminum ignition cover
added some washers to the front suspension

Edit 2Jan06: Acerbis handguards (search Acerbis with username scratch), and Avon AM45/46 tires (so far I like 'em more than the BT's), and went back to the stock springs (I'm 125lbs) with three 1/8inch thick washers in each leg (one plastic washer between two metal ones).
Title: mODIFICATIONS
Post by: sprint_9 on December 10, 2004, 09:44:44 PM
Well right now Im in the middle of all of my modifications so Ill list all that I already have done and what I plan to do in the next few months.

Powder Coat Frame, wheels, fork tubs, swing arm, and other accessories.
Vance and Hines exhaust
Re-Jet to Srinaths notes
K & N Air filter
Katana Shock
Buell Signals front and rear
Rear fender chop
SV style mirrors or one bar end mirror
Bandit 400 Wheel
New chain
Re-gear for better acceleration
89 Top Triple
PVC spacers in fork tubes
New fork oil, 15 wt
Stock Suzuki headlight fairing
Custom blue paint on tank and plastics
Ignition Advance
New tires
Airbrush my helmet

Some other things I would like to do someday when Ive got some extra money layin around, whenever that would be.

Bandit 400 Rear Hugger
Suzuki Lower Chin Fairing
Different pegs front and rear
Progressive Springs

After that is all done Im buying a new bike, lol.  Hopefully buy then Ill be able to afford the stupid insurance.
Title: mODIFICATIONS
Post by: milo on December 11, 2004, 04:52:16 PM
Already done:
Progressive springs (at least I was told so by original owner)
fenderectomy
Katana 600 shock
SV650 mirrors
aftermarket grips (hate the stock ones (tho maybe it's my gloves))

 Still scraping together cash for:
lower fairing
rear wheel hugger
15 tooth sprocket
new tires (BT45s or Avon radials or whatever)
Title: mODIFICATIONS
Post by: Thrin on March 31, 2005, 04:41:21 PM
Quote from: ltsiopouJust to add something for the installing of the slip on. It needed thinking on where to cut the stock exhaust and then I used some extension (2 cm) to create some extra space for the foot of the pillion. I bought it ready, a stainless steel jacket hanger (3 euros from a shop selling home stuff). Then I needed to create some extra connection from the slip on's connection pipe to the stock pipe having an angle of about 30 degrees and 2-3 cm length. Easy to make in many machine shops. The ground clearance it's still very good on right turns even though the system is more out than the stock exhaust (about 3 cm). The performance is Great and the sound perfect (loud and Ducati like). It doesn't bather on the motorway but for some people might be too loud at lower speeds and in the city especially with the air restrictor off from the K&N.

Whats a pillion??  Did you weld these pieces together or tightened them with clamps??
Title: mODIFICATIONS
Post by: denman on March 31, 2005, 04:54:44 PM
stock 1/4 fairing-fenderectomy-short stalk blinkers-blue ano barends-15T-full v/h exhaust-re jet+one shim.    oh yeah it's a 2000.   see ya.
Title: mODIFICATIONS
Post by: Shadowhawk on March 31, 2005, 06:40:44 PM
Mods that I have done:
F16 Wind Screen
Aluminum pegs (all 4)
170/70/17 Duro Rear Tire
EBC Pads Front and Rear
30WT oil in forks
Adjustible Brake Lever
GSXR Rear Shock
Drag Bars
Silverstar Headlight
Green lights hidden behind headlight houseing(I like green, get over it)
Bar end mirror

Road trip stuff
Held Tank Bag
Soft Saddle Bags
Cargo net

Mods done to the bike by prev. owners
(they were drag racing it)
Spring spacers in forks
15T Front Sprocket
DIY Timing Advance
Custom work done to head
Yosh headpipe
D&D Can
Odd paint job.

Shadowhawk
:mrgreen:  :cheers:
Title: mODIFICATIONS
Post by: Phaedrus on January 02, 2006, 10:27:08 AM
Bump. Anyone else want to list their mods? I am trying to compile more information for the GS500 FAQ.  :thumb:

All I have right now on my bike is:

- Fenderectomy
- Wileyco (w/srinath flange)
- 15 tooth sprocket
- Stainless steel brake lines

Let's hear more mods y'all have done (try to keep it in list format like everyone else!)
Title: mODIFICATIONS
Post by: JetSwing on January 02, 2006, 10:36:23 AM
i have beautiful rashes on both said of the bike  :thumb:
Title: mODIFICATIONS
Post by: Alphamazing on January 02, 2006, 01:02:23 PM
Currently:
Fairingstrip F to E conversion
Fenderectomy
'04 SV650 mirrors
Suburban Machinery Type 2 bars
Blue guage lights
K&N drop-in
Pirelli Sport Demons

Coming soon:
'05 tank
New pegs/rearsets
Hyosung GT250 Rear wheel swap (maybe)
Yoshimura RS-1 slip on
Title: mODIFICATIONS
Post by: dgyver on January 02, 2006, 03:53:45 PM
If ya have not seen them before, here was all that was done to my bike that I sold.

79mm pistons (555cc)
Megacycle .417" lift cams & heavy valve springs
Polished head with necked valves
Cometic copper head gasket
V&H ignition advancer
Aluminum ignition cover
Barnett kevlar clutch
Full Carbon fiber fairings with custom paint & dzus fasteners
Zero Gravity double bubble windscreen
Custom fairing stay
'92 Katana GSX600 forks with racetech emulators, springs and slide guards
Dual front calipers with EBC HH pads
FZR600 Fox Twin Clicker rear shock
Aluminum shock linkage
1/5 turn throttle
Yosh full exhaust
Stainless steel brake lines, front & rear
GSXR master cylinder
GSXR tach
GSXR clutch lever
Race modified wiring harness
WP Steering damper
Woodcraft clipons
Woodcraft rearsets
Woodcraft 3 piece shift pedal
GP shift
K&N pod air filter
Quick disconnect fuel line with filter
Single fuel petcock
'02 GSXR1000 rear brake caliper with stock pads
Fully safety wired
Shortened subframe
Lightened rear rotor
520 non-oring chain
Aluminum rear sprockets (39-41)
14 (or 15) steel front sprocket
Wheels painted silver
Bridgestone BT090 tires
Swingarm stand spools
Keyless gas cap
Keyless ignition
Emgo oil filter
Redline 30wt oil
Motul racing brake fluid
NGK DPR7EA-9 spark plugs


My 541 bike is basically the same as above. Except for:
78mm pistons
Fully ported head
Custom rearsets
and a few other minor things


Other mods that I have done or in progress of working on:

RGV swingarm with 03 GSXR caliper (should not have sold it)
GSXR750 USD forks (stem turned but still need a wheel and rotors)
36mm flat slide carbs (have not mounted them yet)
4.5" Katana rearwheel
Aluminum subframe
Title: mODIFICATIONS
Post by: makenzie71 on January 02, 2006, 04:14:05 PM
Quote from: dgyverIf ya have not seen them before, here was all that was done to my bike that I sold.

79mm pistons (555cc)
Megacycle .417" lift cams & heavy valve springs
Polished head with necked valves
Cometic copper head gasket
V&H ignition advancer
Aluminum ignition cover
Barnett kevlar clutch
Full Carbon fiber fairings with custom paint & dzus fasteners
Zero Gravity double bubble windscreen
Custom fairing stay
'92 Katana GSX600 forks with racetech emulators, springs and slide guards
Dual front calipers with EBC HH pads
FZR600 Fox Twin Clicker rear shock
Aluminum shock linkage
1/5 turn throttle
Yosh full exhaust
Stainless steel brake lines, front & rear
GSXR master cylinder
GSXR tach
GSXR clutch lever
Race modified wiring harness
WP Steering damper
Woodcraft clipons
Woodcraft rearsets
Woodcraft 3 piece shift pedal
GP shift
K&N pod air filter
Quick disconnect fuel line with filter
Single fuel petcock
'02 GSXR1000 rear brake caliper with stock pads
Fully safety wired
Shortened subframe
Lightened rear rotor
520 non-oring chain
Aluminum rear sprockets (39-41)
14 (or 15) steel front sprocket
Wheels painted silver
Bridgestone BT090 tires
Swingarm stand spools
Keyless gas cap
Keyless ignition
Emgo oil filter
Redline 30wt oil
Motul racing brake fluid
NGK DPR7EA-9 spark plugs

:thumb: My ninja has a list like that.
Title: mODIFICATIONS
Post by: lizard on January 02, 2006, 05:04:02 PM
mods on my '89:

-Koni shock absorber
-Wirth progressive fork springs
-Fenderectomy
-Fabbri headlight fairing
-Pirelli Sport Demon
-Steel and Ergal brake line
-no center stand
-black painted wheels.
Title: mODIFICATIONS
Post by: annguyen1981 on January 02, 2006, 07:15:49 PM
Mods on my '04f include:  (get ready for the LOOOOONG list...)

driving lights on front forks
8000K bulb for headlight
LED color changing bulb for the parking light (front)
pulsating brake module
added 2 LED's to the back that blink because of above module

Unfortunately, I can't seem to find anything I like that would be different than what others have done.  So most of my plans include custom rigging
Title: mODIFICATIONS
Post by: werase643 on January 03, 2006, 04:57:03 PM
my new GS
as it lays like a lifeless blob of afterbirth on the floor....
in pieces

GS frame
RG-V swingarm..... :oops: thanks dgyver :oops:
gsxr 1000 rear brake
99 GSXR 750 USD forks
dual 4 pot brakes or 6 pots....what ever dgyver don't use
dgyver CF solo seat
GSXR750 upper with dual headlights



oh yeah,   and i am thinking of doin' a fenderectomy...... :roll:
Title: mODIFICATIONS
Post by: dgyver on January 04, 2006, 04:09:36 PM
Quote from: werase643.....
RG-V swingarm..... :oops: thanks dgyver :oops:
....

Bastard!  ;)

That's ok, I have a GSXR swingarm to play with now. The RGV was too easy to make it fit.

btw...when ya want the turned and thread gixxer stem? I have not pressed a GS bearing on it yet, not sure if I have a spare.
Title: mODIFICATIONS
Post by: Mk1inCali on January 04, 2006, 05:28:20 PM
Buell Turnsignals
Aluminum no-name MX bars (High Hondas)
Fender off
Reflectors off
Progressives
110 and 150/60 Pilot Sports
15.4K on initial o-ring chain, replaced 2 months ago.
Rejetted, but it's been forever and I don't remember anymore.  Whatever Srinath suggested before the current board was up and running.
GSXR750 shock waiting to be installed
Drilled stock exhaust
Srinath case guards (tested and approved).
16K miles as of this writing.



Turning into a beach bike, starting to get corrosion in a lot of weird places.  Being parked right on the water while I am at work will do that, I suppose.
Title: mODIFICATIONS
Post by: onefastgs500 on January 04, 2006, 07:52:25 PM
on my racebike:
tzr 250 usd frt end(reworked fully adjustable custom internals-thanks to kent @ GMD computrack and my machinist buddy stucat)
fzr 600 race fairing upper(airtech)
mini tach(mechanical-cant remember brand)
carbo fiber mini dash w/ led oil & neutral lights
daytona steering damper
tzr clipons w/vortex bars w/nylon barend sliders
modded ex500 bellypan
frame sliders
factory case guards
modded gsxr solocover
fox twin clicker shock w/ ohlins spring and reworked internals(thnx GMD)
gsxr 4.5" wheel
vortex aluminum sprockets
DID 520 dirt chain(light)
      MOTOR:
megacycle 438 lift cams(custom grind)
shim under bucket conversion
ferrea 1mil over stainless 1 piece valves(custom machined blanks)
titanium keepers&retainers
megacycle springs
extensive port and polished head w/ exhaust ports welded and reshaped shaved 50 thousanths(1.25 mil)valve guides cut flush
dual plugged head  dyna 4cylinder coils &wires
ross custom pistons 9mm over(yeah i said 9MM) high compression fly cut
LA sleeve custom sleeves
cylinders cut for bigger sleeves(top case half also cut for sleeve clearance)
new factory crank radius cut for flex
crank/rods/balancer  cryogenically treated
keihin 39mm cr specials carbs
vance &hines exhaust
total loss electrics w/ cut rotor to retain starter clutch&starter
head flow benched
bike dyno tested(over 100 runs-nice to have friend w/dyno)
tuned tuned tuned
michelin slicks(only the best for me)
i'm sure thers something i've missed but thats a good portion of it
over ten thousand dollars invested
bike is VERY FAST(68hp)and handles like on rails
Title: mODIFICATIONS
Post by: jason1080 on January 04, 2006, 08:35:49 PM
k&n air filter
V and H exhaust
puig duble bubble windscreen
red led kit


this summer i will be putting the gs500r kit on the bike with a new paint job and thats about it......

(http://img209.imageshack.us/img209/1020/img09370vv.th.jpg) (http://img209.imageshack.us/my.php?image=img09370vv.jpg)
Title: Re: mODIFICATIONS
Post by: ashman on April 04, 2006, 02:41:20 AM
meow
Title: Re: mODIFICATIONS
Post by: Twinkle on April 04, 2006, 04:56:34 AM
Homemade taillight (2 round lights)
Custom seat (Corbin look-a-like)
Smaller aftermarket indicators, all around
Aluminium pegs, all around
Fenderectonomy
Progressive WP springs
SV650 rear shock
Custom made front peg end, to fit clip-ons, mounted on top of tot triple tree
Dual head lamp
Buell Lightning fairing
Homemade gauge bucket
Front fender from some kind a bike
Underbelly
K&N lunchbox filter
Dynojet stage 3 kit
Micron slip on exhaust
New pistonrings
Bob Broussard ignition advancer
Castrol DOT4 brake fluid
Castrol RS4T 10W50 engine oil
17 tooth front sprocket
SS brake lines, front and rear
1/5 SV650 turn throttle
CarbonLorraine brake pads
Direct fuel line
Red wheel trim
No center stand
iridium NGK spark plugs
Silicon spark leads/cables
Title: Re: mODIFICATIONS
Post by: oramac on April 04, 2006, 06:59:53 AM
Hmmm.

Suzuki quarter fairing
Paint matched chin fairing
Fenderectomy
Corbin seat
polished rim lips
polished grab bar
drag bars
fender mounted smaller rear turn signals
repainted front signals
trimmed side plastic graphics
Uni drop in filter
rejet #40 pilots, 125 mains
free exhaust mod
tank bra
progressive springs
painted chain gaurd w/ suzuki logos
flipped tail light
remounted license plate
Avon tires front and rear
Frame matched paint on kick stand
Anodized bar ends
...
I think that's it.  :dunno_white:
Title: Re: mODIFICATIONS
Post by: ZeeC on April 04, 2006, 07:27:58 AM
My new 89 GS race bike

Motor:
-2mm overbore
-hi-comp pistons
-custom Rich Omdahl head: extensive porting, combustion chamber work, Alum/silicon/bronze valve seats, shim under bucket conversion
-1mm oversize intake valves
-oversize cylinder head studs to allow for higher head bolt torque(less head gasket leaks)
-full race cams
-oversize Keihin CR special carbs w/ K&N pod filters
-counterbalancer still installed
-Yosh short baffle exhaust
-Dyna 2-stage rev limiter (hi-limit plus launch limit controlled with clutch lever)

Suspension:
-Fox rear shock w/ remote reservoir
-02 GSXR600 Front fork, revalved and re-sprung for 200#
-Double disc brakes up front w/ TL1000 master cylinder

Bodywork:
-Ducati 999 Upper and Lower
-GSXR front fender
-Carbon fiber TZ250 tail section w/ custom aluminum sub-frame
-Woodcraft rearsets
Title: Re: mODIFICATIONS
Post by: JamesG on April 04, 2006, 07:37:39 AM
Quote from: dgyver on January 04, 2006, 04:09:36 PM
Quote from: werase643.....
RG-V swingarm..... :oops: thanks dgyver :oops:
....
That's ok, I have a GSXR swingarm to play with now. The RGV was too easy to make it fit.

So that RGV SA is on its third owner eh?
:icon_lol:
Title: Re: mODIFICATIONS
Post by: Jim Knopf on April 04, 2006, 08:03:30 AM
servus,

thats what i have done:
(http://www.gs500e.co.uk/albums/Members-Bikes-Gallery-1/fertig1.sized.jpg)

Title: Re: mODIFICATIONS
Post by: dgyver on April 04, 2006, 03:07:47 PM
Quote from: JamesG on April 04, 2006, 07:37:39 AM
Quote from: dgyver on January 04, 2006, 04:09:36 PM
Quote from: werase643.....
RG-V swingarm..... :oops: thanks dgyver :oops:
....
That's ok, I have a GSXR swingarm to play with now. The RGV was too easy to make it fit.

So that RGV SA is on its third owner eh?
:icon_lol:

Fourth actually (Srinath bought it from me and it road around in Ken's trunk until he horse traded for it. But at least it is a bolt-on mod now :thumb:
Title: Re: mODIFICATIONS
Post by: nick_villan on June 29, 2006, 02:15:35 PM
that orange bike looks insane
Title: Re: mODIFICATIONS
Post by: resistor on June 29, 2006, 02:41:45 PM
Cobra F1S Pipe
K&N FilterAir Filter
Stage 1 Jet Kit
Ignition Advancer
High Compression Head
Airtech Fairing
Modified Laverda Bars
Eliminated Fender
Body Mounted Front and Rear Turn Signals
Custom Black and Silver Paint Job
LED Spot Lights

Fun for a daily rider..  Check out an old dyno run below.. Some performance mods made since..

http://home.pacbell.net/ryanmero/dyno.htm
Title: Re: mODIFICATIONS
Post by: hmmmnz on June 29, 2006, 03:41:13 PM
jim is the mod legend :icon_mrgreen:
my mods are
bandit 600 rear 4.5inch wheel,
pod filters,
sv650 rear shock,
heavy duty springs,
gsxr 750 seat and subframe (including plastics)
rejet
r6 modded link pipe with quill race can,
engine guards (with scratches :icon_mrgreen:)
and braided brake lines
all easy mods :thumb:
Title: Re: mODIFICATIONS
Post by: bubba zanetti on June 29, 2006, 04:58:01 PM
I've only done a little

clip-on bars
bar end mirrors
bikini fairing
K & N drop in filter
case guards
clear indicators
custom taillight
fenderectamy
braided steel brake line to the front
GPZ 600 rear shock (to go in this weekend)
progressive front springs (to go in this weekend)
Title: Re: mODIFICATIONS
Post by: nick_villan on June 29, 2006, 09:03:40 PM
hey does anyone here have pics with their leds?
Title: Re: mODIFICATIONS
Post by: pantablo on June 29, 2006, 10:17:42 PM
like this?
http://pantablo500.tripod.com/id47.html
Title: Re: mODIFICATIONS
Post by: Lukewarm Wilson on June 29, 2006, 10:19:07 PM
Quote from: bubba zanetti on June 29, 2006, 04:58:01 PM

GPZ 600 rear shock (to go in this weekend)
__________________________________________________________________________________________________________
Hi Bubba did you get your shock from icon I noticed they were selling shocks for GPZ 600 a few months ago and I thought that they may fit the GS.
Also I think with the mods your doing your stepping on my feet for soon to be best GS is Aust I need to catch up I've got the suspension but with a genuine made for GS Koni shock, the fork springs, rack, fenderectamy, Accessory plug, and Jardine full exhaust system (coming next week) Air filter ( to be done with rejet and dyno tune).
Looks like I need clip ons, rearsets, indicators and tail light to catch up, thankfully for both of us there aren't to many modded GS's getting around in OZ and well we cant hold a candle to some of the other mods from overseas :thumb: :cheers:
Title: Re: mODIFICATIONS
Post by: bubba zanetti on June 29, 2006, 10:45:41 PM
Quote from: Lukewarm Wilson on June 29, 2006, 10:19:07 PM
Quote from: bubba zanetti on June 29, 2006, 04:58:01 PM

GPZ 600 rear shock (to go in this weekend)
__________________________________________________________________________________________________________
Hi Bubba did you get your shock from icon I noticed they were selling shocks for GPZ 600 a few months ago and I thought that they may fit the GS.
Also I think with the mods your doing your stepping on my feet for soon to be best GS is Aust I need to catch up I've got the suspension but with a genuine made for GS Koni shock, the fork springs, rack, fenderectamy, Accessory plug, and Jardine full exhaust system (coming next week) Air filter ( to be done with rejet and dyno tune).
Looks like I need clip ons, rearsets, indicators and tail light to catch up, thankfully for both of us there aren't to many modded GS's getting around in OZ and well we cant hold a candle to some of the other mods from overseas :thumb: :cheers:

The shock is from progressive suspension. $150 for a Koni with progressive spring, preload & rebound adjustment was ok I reckon. I'm going to increase the bolt hole dia for the top mount but thats not a big problem. I went and picked up my Racetech front springs at lunch. Hopefully I'll get it all put in this weekend.

After my last big ride I had to do something about the suspension, so either I spent a some money on this bike or got a new bike, the missus insisted that I fix this bike up.  :thumb:

Title: Re: mODIFICATIONS
Post by: bubba zanetti on June 30, 2006, 01:35:54 AM
Got any pics of your bike lukewarm??
Title: Re: mODIFICATIONS
Post by: nick_villan on June 30, 2006, 08:10:44 AM
wow pantablo does look cool and they help people see you better right? i was talking more of the ones that decorate the bike
Title: Re: mODIFICATIONS
Post by: Alphamazing on June 30, 2006, 08:13:39 AM
Quote from: nick_villan on June 30, 2006, 08:10:44 AM
wow pantablo does look cool and they help people see you better right? i was talking more of the ones that decorate the bike

Nick wants to bling his bike, because that's what sportbiking is about in Florida. It's just instead of chrome you use LEDs.

Somethin' like this, Nick?

FZ1:
(http://i18.photobucket.com/albums/b123/AlphaFire_X5/GSTwin/040_yamahablue800x600.jpg)
Title: Re: mODIFICATIONS
Post by: nick_villan on June 30, 2006, 08:18:55 AM
holy shaZam!, alpha u found exhactly what i was talking about. what kit did u use? and how did u change the color of ur headlights. danm it looks so good
Title: Re: mODIFICATIONS
Post by: nick_villan on June 30, 2006, 08:22:59 AM
ohh ya i just read two, how did the cbr oegs turn out?
Title: Re: mODIFICATIONS
Post by: Alphamazing on June 30, 2006, 08:29:44 AM
Quote from: nick_villan on June 30, 2006, 08:18:55 AM
holy shaZam!, alpha u found exhactly what i was talking about. what kit did u use? and how did u change the color of ur headlights. danm it looks so good

I don't ride an FZ1. And take a look through your other topics you've posted about LED kits for all the information you want. There was plenty in there.

This guy used a strip of LEDs in the engine bay, a strip under the tail, a strip in the bellypan for the headers, and a strip in the fairing for the lights. The bike is turned off with the exception of the LEDs.

Quote from: nick_villan on June 30, 2006, 08:22:59 AM
ohh ya i just read two, how did the cbr oegs turn out?

Fine.
Title: Re: mODIFICATIONS
Post by: nick_villan on June 30, 2006, 08:32:53 AM
thanks dude, i just wanted to know were most people put them
Title: Re: mODIFICATIONS
Post by: Lukewarm Wilson on July 02, 2006, 03:22:59 PM
Quote from: bubba zanetti on June 30, 2006, 01:35:54 AM
Got any pics of your bike lukewarm??
________________________________________________________________________________
see what I can do but best waiting till I have the new exhaust on :thumb: :cheers:
Title: Re: mODIFICATIONS
Post by: bubba zanetti on July 02, 2006, 03:26:20 PM
Quote from: Lukewarm Wilson on July 02, 2006, 03:22:59 PM
Quote from: bubba zanetti on June 30, 2006, 01:35:54 AM
Got any pics of your bike lukewarm??
________________________________________________________________________________
see what I can do but best waiting till I have the new exhaust on :thumb: :cheers:

Sure, sounds good  :thumb: