My 89 GS Build Sheet /56K pic warning/Updated with corrections added.

[ben2go]

1989 GS Build Specs.

Suspension
Front
Katana(95) 750 front end
Katana 600 upper triple
SealSaver fork seal protectors
15w fork oil
GS stem swap(thanks go to Dgyver for doing the swap)
CBR F1/F2 clip ons
Katana(89-97) handle bar controls

Rear
Katana(95) 750 rear shock
Stock swing arm and linkages.

Brakes
Front
Katana(95) 750 stock dual disc
Katana stock 4 piston calipers
Katana stock master cylinder
GS brake lever
Russel dual single line stainless steel brake lines
Ebc HH sintered pads

Back
Bandit 600 rotor(more on this in the wheel section)
Katana(98+) 600/750 caliper bracket
GS stock caliper
EBC HH sintered pads(sever over kill/causes lock up)
GS stock caliper torque rod(rebend to clear tire)

Wheels and Tires

Front
Stock GS 3.0 inch wheel

Rear
Bandit 600 4.5 inch rear wheel
GS bearings
Custom wheel spacers(Thanks go to Dgyver for making them)
GS cush drive
Stock 39 tooth sprocket

Tires
Shinko 005 Advanced
120-60-17 Front
160-60-17 Rear

Engine Upgrades
K&N Lunch Box
K&N Breathe Filter
Carb rejet 40/142.5/no washers/3.25 turns on the mix screws/10mm cut from slide springs
D&D Slipon Muffler/can(right side muffler from a Hayabusa exhaust system)
SV650(99-02) EBC Kevlar Racing Clutch Friction discs
SV650(99-02) Barnnet Racing Clutch Springs
Bob B. Ignition Advancer
SV650 Racing 1/5 turn throttle tube(more like 1/6 on the GS)
Sun Star 15 tooth sprocket

Body and Frame
Buell knock off signals(upgraded flasher relay for signals/EL-12 Electronic)
No Name Ebay mirrors
Targa 1/4 Fairing
Targa Chin Spoiler
05 Large Style Gas Tank
Stock GS tail
Stock seat(building a custom seat/not finished yet)
99 Yamaha R1 Clear Alternatives Tail light
Bandit 400 Front Fender
GS500 Bar Ends
Custom Gauge mounts and Fairing Stays(thanks go to Dgyver)
Small Fenderectomy


This is what I can remember.I'm sure I have forgotten some things.I am not finished.
I still have some painting,tuning,and cleaning to do.Maybe 90% finished at this point.
Many thanks got to Dgyver,Bob B.,and Starwalt for helping out.I also wanna thank
Kerry Burton for his website and tutorials.Thanks to Sanjay(Wiki master)and Pablo.
BIG Thanks to the members of GS twins and the forum.I'm not dun yet.I still got 5
more GS5 bikes to take care of.

UPDATE


Dgyver and I started on a 569cc engine for my bike.Here are some specs.

80mm Wiesco pistons and sleeves-We are unsure what bike they came from,but they test fit perfectly.
Copper head gasket
polished and ported head
Mega Cycle Cams with adjustable cam gears
36mm GSXR carbs-36mm Flat Slides are on hold until break in is accomplished.

Bottom end and case checked out so all new bearings and seals have been installed.We buttoned up the bottom end this evening.I did swap out a bad output shaft for a used one in good condition.

[bucks1605]

Well worth the wait! Looks awesome Ben. I love that Bandit fender.

[Jay_wolf]

Mhmm looks gd! Nice work ben , love the fact , alot of the work is what u cant see

And the beefy tyres

[bucks1605]

How did you mount up your gauges?

[commuterdude]

My favorite GS by far so far, except mine of course because I can ride mine.

[ben2go]

How did you mount up your gauges?

Originally I used fabbed up Z bend brackets like jay wolf.When I upgraded to dual single stainless steel lines,I had to raise the gauges up.Dgyver fabbed up some brackets that are 1 inch tall.The brackets mount to the top of the triple clamp,bolts come up from underneath.The gauges bolt in from the top.he used plate aluminum.If you mount your gauges like jay wolf, use steel.My aluminum ones bent just from moving the bike around.

[scottpA_GS]

Lookin great ben!  nice job 

[Jay_wolf]

Mine are Steel , Its a close fit between my gauges and my Stainless line , sorry for the threadjack

[ben2go]

sorry for the threadjack

It's cool. 

[mach1]

is your back wheelo cocked to the left? or is your ass croocked

[ben2go]

is your back wheelo cocked to the left? or is your ass croocked

It's centered in the swing arm.Just a crappy cam fone and photographer.

[Ry_Guy]

Nicely done! I've been wondering what your project looks like 

[mach1]

 . your camera must make the wheel move off center than back when in person wierd

[ben2go]

. your camera must make the wheel move off center than back when in person wierd

I was probably a little shaky when I took it.My fone distorts pics too.I measured everything and took a look at it last night.Every thing is spot on. 

[mach1]

ok as long as your bike is safe

[ben2go]

Bumpy poo.Trying to get this back on the road and finished.The rebuilt tuned GS front end is going back on and the Katana Front end is going on a GS trike project that I is in the planning and parts aquiring stage.

[ben2go]

Corrections made to first post.

[ben2go]

Update added to first post.

[ben2go]

569cc engine build pics are posted on page 4 of this thread. http://gstwins.com/gsboard/index.php?topic=14401.0