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Main Area => General GS500 Discussion => Topic started by: drowningbird808 on June 16, 2007, 03:54:20 PM

Title: aftermarket internals??
Post by: drowningbird808 on June 16, 2007, 03:54:20 PM
    does anybody make cams, pistons or rods or anything of that nature?
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 16, 2007, 04:11:45 PM
Theres 555cc Gs's . it can be done , but at cost
Title: Re: aftermarket internals??
Post by: ben2go on June 16, 2007, 04:34:32 PM
Do a search here or ask dgyver.He has alot more than a 555.
Title: Re: aftermarket internals??
Post by: dgyver on June 16, 2007, 04:45:16 PM
The 555 uses 79mm pistons and they are not made anymore, 92 was the last year. 79mm is the largest you can bore the stock sleeves and they do get thin. I built a 555 several years ago, took awhile to acquire 2 pistons. I have obtained a 3rd and still looking for a 4th. In the meantime I got hold of a set of 80's which requires replacing the sleeves, which is an option. Not sure of the largest possible but 85mm have been done.

The next best is 78mm pistons. Here is the info: http://gstwins.com/gsboard/index.php?topic=14401.0 (http://gstwins.com/gsboard/index.php?topic=14401.0)
Dang, I did not realize I posted that 2-1/2 years ago.

Megacycle reworks stock cams. Somewhere around $260. There is another company doing the same but I do not recall there name.

Title: Re: aftermarket internals??
Post by: ohgood on June 16, 2007, 05:44:31 PM
I wonder what the torque difference is between a 500 and a 555 cc ?


Title: Re: aftermarket internals??
Post by: dgyver on June 16, 2007, 05:52:05 PM
Quote from: ohgood on June 16, 2007, 05:44:31 PM
I wonder what the torque difference is between a 500 and a 555 cc ?




I wish I had done a dyno run before selling my 555, finacial reason prevented it. Things have changed so I eventually will do a run with my current and future builds.

fyi... the GS is actually a 487cc with 74mm pistons. Factory +1mm pistons (75mm) would be 500cc.
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 16, 2007, 06:22:42 PM
Mhmmm , Might look into this! , proper streetracer
Title: Re: aftermarket internals??
Post by: spc on June 16, 2007, 06:31:51 PM
JAY!!!!!  go all out,  turn that beast into a 643 :icon_twisted:      then when ya get stateside maybe you can hang with the 650r I'm buyin :icon_twisted: :laugh:

OT: I went to a dealer today to browse and the guy tried to sell me a 1000rr repsol :laugh:  I asked if they could write a life insurance policy too :laugh: :laugh:
Title: Re: aftermarket internals??
Post by: dgyver on June 16, 2007, 06:49:27 PM
Where are you getting building a 643 from?
Title: Re: aftermarket internals??
Post by: spc on June 16, 2007, 06:53:28 PM
I was telling Jay_wolf that if he's gonna bore his engine out he should go all the way :thumb:
Title: Re: aftermarket internals??
Post by: dgyver on June 16, 2007, 06:57:32 PM
Not what I asked.
85mm is 642cc, close but not 643.
Title: Re: aftermarket internals??
Post by: spc on June 16, 2007, 07:01:31 PM
OK 642, sorry, I've been drinking and taking percocet :o :cheers:  I'm a little tore up :laugh: :laugh:  god I cant wait till these stupid pins come out and I can use my left hand again.  It's makes double fisting beers so much easier :laugh: :laugh:
Title: Re: aftermarket internals??
Post by: RVertigo on June 16, 2007, 11:18:48 PM
But...  For the cost, the time, the fabrication, the work, the worry.....

Couldn't you just get a faster bike?  I mean, I love my GS, but wouldn't it be just as easy to buy a 90s 600 or 650 and make it a Streetfighter?
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 17, 2007, 03:54:18 AM
Indeed , but due to stupid laws , even if i want a biker bike , im gonna have to wait about 3/4 years for insuance to get ok , i mean , i asked bout gsxr 600 , and they laughed in my face , having a 642 cc gs would be such a killing machine :P , plus im gonna use the bike as a CV for my work on it , for motorbike shops in london , 2 get a new job , D, how would i go about sourcing the Stuff for a 642?  :thumb:
Title: Re: aftermarket internals??
Post by: dgyver on June 17, 2007, 04:25:37 AM
Quote from: Jay_wolf on June 17, 2007, 03:54:18 AM
.... D, how would i go about sourcing the Stuff for a 642?  :thumb:

Get a 2nd & 3rd job to pay for the parts that you would have to fabricate and replace, especiallly the broken cranks. To make it effective you would be best to do a 4-valve head swap as well. I will not go into the details on that unless someone is serious about spending the money and all the time required for the fabrication. Read the article about Cedric's CSXR. Heck, people whine about the $300-400 cost of installing the 78mm pistons for the 541. The only way to do something cheap is to slowly acquire parts at a good price when they become available, this may take several years. Most of the work would be on your part of would you could find to fit and what you would need to fabricate. There is not a single source for this information.

Title: Re: aftermarket internals??
Post by: Jay_wolf on June 17, 2007, 04:51:09 AM
your making the 541 sound good , im willing to pay for the costs for that , not a problem , so i read your post on it , so id need a machinest , to mill the heads , and fit the new Pistons ? i want my gs to be the Badest Gs on british soil ,  :thumb:
Title: Re: aftermarket internals??
Post by: nastynate6695 on June 18, 2007, 07:24:44 AM
i love the male ego.

hey...who was it that said.  " I know when racing started...right after the second car rolled off the production line"
Title: Re: aftermarket internals??
Post by: dgyver on June 18, 2007, 04:31:59 PM
Quote from: Jay_wolf on June 17, 2007, 04:51:09 AM
your making the 541 sound good , im willing to pay for the costs for that , not a problem , so i read your post on it , so id need a machinest , to mill the heads , and fit the new Pistons ? i want my gs to be the Badest Gs on british soil ,  :thumb:

Just boring the cylinders to fit the pistons is the minimum required. Some additional gain is possible with milling the head.
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 12:56:47 AM
Ill speak to the machinist today , and see what he recons he would charge , thanks D  :thumb:
Title: Re: aftermarket internals??
Post by: gsJack on June 19, 2007, 08:23:22 AM
Way back in the beginning of time (gs time:-), V & H built up a 555cc Wiseco piston GS500 that was covered in the Aug 89 Cycle World.  They installed about $1250 (retail price) worth of parts and the result was a GS500 with EX500 performance.  Now in 2007, the Ninja 500 aka EX500 MSRP is even less than that of the plastic coated GS500 MSRP. 

Think I'd just change my name to exJack if I sought that rather modest level of performance increase.   :thumb:

Quarter mile and top speed figures were given but no dyno traces shown.  HP and Torqued were reported to be about 10% greater than stock on the V & H GS500:

http://img.photobucket.com/albums/v443/jcp8832/GS500tests.jpg
Title: Re: aftermarket internals??
Post by: werase643 on June 19, 2007, 10:17:59 AM
jay
go 2 t down on the CS sprocket(about 20-25 bucks     before you spend stupid $...# whatever that you will never get back out of the bike

FYI....just Jim's swingarm and wheels cost bout $13,000

would you buy a GS for 13k?

also pistons can be made on special order....I think you have to purchase 4 min.

Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 10:30:33 AM
lol , im pleased with a 4.5 inch wheel , hmm a 14 tooth , might look into that , i still have the stock 16 , i want a 15 ideally
Title: Re: aftermarket internals??
Post by: werase643 on June 19, 2007, 10:44:41 AM
the 14 is more silly..... :icon_mrgreen:  it will pull thru the gears much quicker and only drop top speed by about 5mph
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 10:55:18 AM
Aha Perfect  :thumb: hahaha
Title: Re: aftermarket internals??
Post by: drowningbird808 on June 19, 2007, 01:32:44 PM
it says the 555cc bore kit uses a 78mm piston thats incorrect
it shold use a 79 and it also says it tops out at 121
last week i went 120 in mine and let off because of front end shake
i think those stats are inccorect
it should go about 130+ the quarter mile times look about right
but i think after head work and cams it should go pretty quick
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 01:34:30 PM
You can buy a Bore kit? where from ?
Title: Re: aftermarket internals??
Post by: drowningbird808 on June 19, 2007, 01:42:54 PM
well the bore kit is for a 4 cylinder bike ( thats wat i messaged you about earlier)
so its twice the shaZam! and price
so if anyone wants to split the price and the parts then that should be good
i cant find single pistons only a 650 buck kit for a 1100
Title: Re: aftermarket internals??
Post by: werase643 on June 19, 2007, 01:46:28 PM
jay
i think V&H still lists the kit.....they sold the last one in the early 90's
convince somebody here to go halves on a set of 4 custom cosworth/venolia/wiseco/.... pistons
sleeves are cheap

with cubic $ you can do anything
bigger pistons are not the end all cure all.
also need an exhaust
also a ported/milled head
also a reground cam
also a nice set of flatslides/roundslides

lee spent around 11-12k on building  blown up engines  i think the biggest was a 628
and sold the lot for.....2800

get a friggin rgv or RS 250 since you can....2 strokes will easily pull 60-75 hp and 100# lighter
with better susp

or deal with the turd that you have
make it handle so you can hang in the corners
you will NEVER hang on the straights with anything you do to it
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 03:15:39 PM
Ive got a Straight Thro Nexxus ., Progressive are one the way for my GSx front End , and I have A Hagon Rear , And im getting A 4.5 inch Wheel And 160. *Thats already order , It will defo handle , Englands Full of Twisty Roads
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 03:16:38 PM
And in my opinion , The Gs is a perfect Streetfighter , No Sticky Out Rad , And lovely Shape
Title: Re: aftermarket internals??
Post by: bubba zanetti on June 19, 2007, 04:00:59 PM
Quote from: Jay_wolf on June 19, 2007, 03:16:38 PM
And in my opinion , The Gs is a perfect Streetfighter , No Sticky Out Rad , And lovely Shape

Shame you only get two months of riding weather  :laugh:
Title: Re: aftermarket internals??
Post by: Jay_wolf on June 19, 2007, 04:35:11 PM
Yep , Coming up to winter pretty much lol , i wanna have her finished , then in the garage ready for me 2 have her ;P