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Main Area => Projects / Builds, Racing and Tech => Topic started by: fleshpiston on January 18, 2012, 11:36:59 AM

Title: The kid's bike
Post by: fleshpiston on January 18, 2012, 11:36:59 AM
Hey all,


Just thought I'd post up a little project we've got going here.


My son is 14 and we thought we'd get started on his first street bike, I've always liked the look of the GS and appreciate it's air cooled simplicity so we ended up getting a pretty sweet deal on a complete bike without title and another parts bike with a titled frame. 


I work slow but hopefully it will be ready by the time he's legal.  :D




The complete bike.......




(http://i12.photobucket.com/albums/a203/jelling/gs500002.jpg)





The titled frame and spare engine.......



(http://i12.photobucket.com/albums/a203/jelling/gs500005.jpg)





The parts bike came with a bucket of whoop ass......



(http://i12.photobucket.com/albums/a203/jelling/gs500008.jpg)





Right now we're just in the planning stages but I've collected a few of the usual upgrade parts.


R6 shock seems to be popular......



(http://i12.photobucket.com/albums/a203/jelling/shock001.jpg)




Nissin caliper with SVracing adapter.......



(http://i12.photobucket.com/albums/a203/jelling/gs5parts015.jpg)




I'm trying to get rid of excess weight where ever possible, I figure when you don't have a lot of power it helps to be light. I have an 8lb box full of crap that won't be going back on the bike, and that doesn't include the center stand or passenger peg brackets or exhaust so more (less?) to come.


Speaking of exhaust, I picked this up on ebay dirt cheap.....


(http://i12.photobucket.com/albums/a203/jelling/pipe001-1.jpg)


(http://i12.photobucket.com/albums/a203/jelling/pipe002.jpg)





I couldn't believe how heavy the pegs/brackets are so a little digging through the scrap metal box turned up a set of alloy GS1100 engine mounts (at least that's what I think they are?) I think I can take another pound per side off here......



(http://i12.photobucket.com/albums/a203/jelling/gs5parts018.jpg)


(http://i12.photobucket.com/albums/a203/jelling/gs5parts020.jpg)






As far as aesthetics, well it looks like we'll be going with VFR seat cowl. I had one sitting around and just set it on the bike one day on a whim. The look has grown on me........



(http://i12.photobucket.com/albums/a203/jelling/gs5036.jpg)


(http://i12.photobucket.com/albums/a203/jelling/gs5parts009.jpg)


(http://i12.photobucket.com/albums/a203/jelling/gs-ebay031.jpg)


(http://i12.photobucket.com/albums/a203/jelling/gs-ebay035.jpg)




One of the biggest hurdles will be cleaning up the wire harness. I'll have to untape it and see what I can reroute where. There will some space in the tail but I'll still have to have some sort box for the battery and bulky connections.

Here's a mock up of what I'm thinking........



(http://i12.photobucket.com/albums/a203/jelling/gs5parts007.jpg)


(http://i12.photobucket.com/albums/a203/jelling/gs5parts008.jpg)




That should provide plenty of space for the Ballistic 4 cell battery we plan to run.



(http://www.polyperformance.com/atv/images/D/Evo2-50-400.jpg)



Guess that's it for now, once I get everything mocked up I'll clean up the frame and get it to the powder coater.  :cheers:









.
Title: Re: The kid's bike
Post by: Kijona on January 18, 2012, 11:46:05 AM
Color me green with envy of all your boundless resources and capability.

Proper good work you're doing friend. Keep it up. That GS is gonna look bad-a with that seat cowl on it. Nice choice!
Title: Re: The kid's bike
Post by: steezin_and_wheezin on January 18, 2012, 12:32:48 PM
welcome! going to be one sleek looking GS

really like the lines with that seat cowl. do you plan to use the stock tail plastics? can't wait to see that rear end when she's done!
Title: Re: The kid's bike
Post by: cbrfxr67 on January 18, 2012, 12:34:27 PM
 :bowdown:
Very nice and good job on those pics!  Rockin'!  Can't wait to see more!
Title: Re: The kid's bike
Post by: steezin_and_wheezin on January 18, 2012, 12:56:01 PM
on a side note: where'd you pick up that mint caliper??
Title: Re: The kid's bike
Post by: i.m.fildes on January 18, 2012, 01:09:40 PM
How well does that cowling fit the seat? Is there much work that needs to be done to mount it?
Title: Re: The kid's bike
Post by: fleshpiston on January 18, 2012, 01:13:17 PM
Quote from: Kijona on January 18, 2012, 11:46:05 AM
your boundless resources and capability.



Ha! You obviously don't know me!  :D  :cheers:

Thank you for the kind words but I'm no welder/machinist, just basic skills and hand tools. And beer, lots of beer.



.
Title: Re: The kid's bike
Post by: fleshpiston on January 18, 2012, 01:18:10 PM
Quote from: steezin_and_wheezin on January 18, 2012, 12:32:48 PM
welcome! going to be one sleek looking GS

really like the lines with that seat cowl. do you plan to use the stock tail plastics? can't wait to see that rear end when she's done!


Thank you    :cheers:    no stock plastics

well...... I might use a small chunk at the very back....spose I'll have to get some pics and explain later




.
Title: Re: The kid's bike
Post by: fleshpiston on January 18, 2012, 01:20:40 PM
Quote from: steezin_and_wheezin on January 18, 2012, 12:56:01 PM
on a side note: where'd you pick up that mint caliper??


ebay, $35

svracing might still have a right only adapter left? They had 4 left a month ago
Title: Re: The kid's bike
Post by: fleshpiston on January 18, 2012, 01:33:22 PM
Quote from: i.m.fildes on January 18, 2012, 01:09:40 PM
How well does that cowling fit the seat? Is there much work that needs to be done to mount it?

It fits like a part from another bike  :D  :cheers:

It's not too bad, I trimmed it a little and I think I'll try to finish the bottom edge better but you could just bolt it on and go. Perfect for race/track if you don't mind it looking a little unfinished at the rear.
Title: Re: The kid's bike
Post by: i.m.fildes on January 18, 2012, 07:30:55 PM
cool, thanks. Might give that a go!
Title: Re: The kid's bike
Post by: mabrio on January 18, 2012, 07:44:17 PM

Nice work - well done mate :)
Title: Re: The kid's bike
Post by: Big Rich on January 18, 2012, 07:53:11 PM
Kudos on the project! Great work so far and it's cool it's for your son.

I can't make it out on my phone, but what's the red bike in the background? Yamaha?
Title: Re: The kid's bike
Post by: adidasguy on January 18, 2012, 10:13:25 PM
Nice work.

Consider the LiFe battery. 1 pound. 14ah. Really powerful. Never need a tender. And very small.
Title: Re: The kid's bike
Post by: fleshpiston on January 19, 2012, 11:32:08 AM
Quote from: Big Rich on January 18, 2012, 07:53:11 PM
Kudos on the project! Great work so far and it's cool it's for your son.

I can't make it out on my phone, but what's the red bike in the background? Yamaha?


Thanks.... right now he's not super interested in spinning the wrenches but he'll come around. Maybe if we did an OCC style build with XBox as the theme?  :icon_mrgreen:

Other bike is a Yamaha SRX   :cheers:
Title: Re: The kid's bike
Post by: fleshpiston on January 19, 2012, 11:35:23 AM
Quote from: adidasguy on January 18, 2012, 10:13:25 PM
Nice work.

Consider the LiFe battery. 1 pound. 14ah. Really powerful. Never need a tender. And very small.

Thanks,  very cool battery but out of my price range unfortunately  :cry:
Title: Re: The kid's bike
Post by: fleshpiston on January 29, 2012, 06:17:36 PM
Just going through the linkage...happy to have the aluminum knuckle, if for looks alone  :D



(http://i12.photobucket.com/albums/a203/jelling/gs5swingarmknuckle001.jpg)



Bushings show a bit of wear, but still smooth.  :thumb:


Are these roller head bearings stock?

Hard to tell from the parts fiche  :dunno_black:



(http://i12.photobucket.com/albums/a203/jelling/gs5swingarmknuckle007.jpg)

Title: Re: The kid's bike
Post by: steezin_and_wheezin on March 28, 2012, 08:25:46 AM
any updates for us??
Title: Re: The kid's bike
Post by: cbrfxr67 on March 28, 2012, 08:30:44 AM
+1 on updates???? :icon_neutral:
Title: Re: The kid's bike
Post by: fleshpiston on April 29, 2013, 05:05:33 PM
Updates! Right ...... damn it's been a loooong time. I had other projects to finish up, mainly this .......





(http://i12.photobucket.com/albums/a203/jelling/bike2001_zps8e9e12b3.jpg) (http://s12.photobucket.com/user/jelling/media/bike2001_zps8e9e12b3.jpg.html)








But now that that's almost done the GS is back on the front burner.

We decided the VFR seat cowl was a terrible idea and found a Honda RS125 tail cheap. Not much to say about it now.... just some pics






(http://i12.photobucket.com/albums/a203/jelling/rsseat004_zpsb84f2ab3.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat004_zpsb84f2ab3.jpg.html)





(http://i12.photobucket.com/albums/a203/jelling/rsseat003_zpsa0ac2dbd.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat003_zpsa0ac2dbd.jpg.html)





(http://i12.photobucket.com/albums/a203/jelling/rsseat007_zpse63238bd.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat007_zpse63238bd.jpg.html)





(http://i12.photobucket.com/albums/a203/jelling/rsseat006_zps2f00274b.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat006_zps2f00274b.jpg.html)





(http://i12.photobucket.com/albums/a203/jelling/rsseat005_zpsa5ce91dd.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat005_zpsa5ce91dd.jpg.html)





I'm thinking about removing the blacked out part....





(http://i12.photobucket.com/albums/a203/jelling/rsseat001_zpsbf9794c1.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat001_zpsbf9794c1.jpg.html)






Oh and a friend gave me these foot pegs, he got them in box full of car parts at an auction, wish I knew what bike they're from because I need the brake lever .... any ideas? I'm guessing 90's Honda? :dunno_black:





(http://i12.photobucket.com/albums/a203/jelling/rsseat009_zpsd5c120a1.jpg) (http://s12.photobucket.com/user/jelling/media/rsseat009_zpsd5c120a1.jpg.html)





So yeah, back at it ..... slowly.  :D :cheers:



Title: Re: The kid's bike
Post by: jacob92icu on April 29, 2013, 05:29:48 PM
Wow really cool project, keep the updates coming and pictures! The RS125 seat cowls are freaking awesome. Another member did that for his race bike... Jealous of you guys.
Title: Re: The kid's bike
Post by: CCmatters on April 29, 2013, 05:31:14 PM
Looks awesome man! Is the pipe a universal or something?
Title: Re: The kid's bike
Post by: Slack on April 29, 2013, 09:45:26 PM
Quote from: CCmatters on April 29, 2013, 05:31:14 PM
Looks awesome man! Is the pipe a universal or something?

All pipes are universal if you can weld.
Title: Re: The kid's bike
Post by: fleshpiston on April 30, 2013, 05:17:50 AM
Quote

All pipes are universal if you know people that can weld.


^^^ fixed to reflect my situation   :D


Title: Re: The kid's bike
Post by: werase643 on May 02, 2013, 01:16:26 PM
thumperdude.... is there a SR in the back along with a SRX?.......
Title: Re: The kid's bike
Post by: fleshpiston on May 02, 2013, 04:29:03 PM
Quote from: werase643 on May 02, 2013, 01:16:26 PM
thumperdude.... is there a SR in the back along with a SRX?.......


Yep  :cheers: 

And speaking of thumpers .....  I'm really tempted to put a DR650 motor in the GS ....  talk me out of it  :cookoo:




Title: Re: The kid's bike
Post by: werase643 on May 03, 2013, 06:28:59 AM
ya wanna see a pic of one.......
Title: Re: The kid's bike
Post by: fleshpiston on May 03, 2013, 06:56:41 AM
Quote from: werase643 on May 03, 2013, 06:28:59 AM
ya wanna see a pic of one.......

Oh hell yes!

That's not exactly talking me out of it though  :o






.
Title: Re: The kid's bike
Post by: werase643 on May 03, 2013, 07:15:16 AM
pm me an e mail addy


mine was about 75% finished... when i took a break.......
Title: Re: The kid's bike
Post by: fleshpiston on May 03, 2013, 07:50:47 AM
PM sent  :cheers:



.


Title: Re: The kid's bike
Post by: fleshpiston on July 25, 2013, 09:57:06 AM
Well I figured out what foot pegs these are .......




(http://i12.photobucket.com/albums/a203/jelling/rsseat009_zpsd5c120a1.jpg)





Honda NT650 Hawk. Now I can start looking for a brake pedal for them. If you're looking to shed about 3lbs they almost bolt right up. Peg location is very similar to stock which is a good thing as I'm 6' 3"



So it occurred to me it might be a good idea to actually start the bike before I go any further.   :D

And that brings me to this question ........ why the huge variation in main jets???? Seems like people are running everything from 125 to 150's for mains.  :dunno_black:

I'll be running separate UNI foam pods (no airbox), stock header with the Jardine can mentioned above. Anybody using a similar set-up and what mains are you running?

(yes, I've searched, read all the threads, checked out the matrix, etc. again ........... main jet choices seem to be all over the place)

Thanks  :cheers:






.




Title: Re: The kid's bike
Post by: BockinBboy on July 25, 2013, 10:19:43 AM
Very cool project.

Hope your thread doesn't run out of lives in the process... only has so many revivals, you know?  :icon_lol:

:cheers:

- Bboy
Title: Re: The kid's bike
Post by: fleshpiston on July 30, 2013, 10:01:44 AM
Thanks Bboy  :cheers:

Yeah, I'm easily distracted ......... hey look, a squirrel!!


My latest distraction was this.....





(http://i12.photobucket.com/albums/a203/jelling/sr500001.jpg)





I wasn't really looking for one, it just sorta fell in my lap. I've had SR's in the past and always regretted selling them, so now that it's running I can focus on the GS once again.

Just ordered carb rebuild kits, jets, head bearings, fork seals and springs so hopefully I'll be updating more often in the future.




Title: Re: The kid's bike
Post by: fleshpiston on August 07, 2013, 12:08:44 PM
OH HELL YEAH ! ! !


It runs  :woohoo:




Got my parts in yesterday, rebuilt the carbs today, hooked up my test tank and fired it up. It runs great! I gotta admit I'm pretty stoked  :D  This is the first time we've heard it run.






(http://i12.photobucket.com/albums/a203/jelling/itruns004_zpsd1c8e9d5.jpg)






And here's the future pilot....... he actually smiled for a change!





(http://i12.photobucket.com/albums/a203/jelling/itruns005_zpsa988b64c.jpg)





Now I need to finalize the seat mounts and clean up the titled frame for powder coat. Then I can swap this running motor in. Sounds so easy! :cheers:








Title: Re: The kid's bike
Post by: fleshpiston on August 07, 2013, 01:52:34 PM
Oh, and I did a rough trim on the seat "ears"  ........ I think I like it  :thumb:







(http://i12.photobucket.com/albums/a203/jelling/gsseat002_zps42e5f32b.jpg)





(http://i12.photobucket.com/albums/a203/jelling/seat2002_zps6762db1d.jpg)






Eventually it will meet up with the tank much cleaner but it's a decent start. The seat looks big and bulbous by today's standards but I think it matches the proportions of the tank pretty well. 


:cheers:









Title: Re: The kid's bike
Post by: Big Rich on August 07, 2013, 07:03:33 PM
Yes sir, that rocks!

Congrats man! Hopefully the rest of the build up doesn't give you any grief.
Title: Re: The kid's bike
Post by: mustangGT90210 on August 09, 2013, 05:03:52 PM
Little late to the party here, but I do have a contribution! Your pegs look identical to the factory pegs on my '94 GSXR750
Title: Re: The kid's bike
Post by: werase643 on August 09, 2013, 10:38:51 PM
i was gunna go with hurricane 600 similar to F2-3 or 80's interceptor.   the shifter mount on the peg in the exact wrong place tells me its a honda part.....
Title: Re: The kid's bike
Post by: fleshpiston on August 14, 2013, 11:36:23 AM
Thanks for the comments guys   :cheers:




Today's project was to get the exhaust fitted...... happy to say we pretty much did!


I thought the mid pipe that came with the muffler might just work so I had it flared to be a nice snug fit over the stock pipe. Not sure it this will be clamped or welded later, it would probably hold up just fine as is but we'll see.






(http://i12.photobucket.com/albums/a203/jelling/pipe003_zps7f14319c.jpg)





(http://i12.photobucket.com/albums/a203/jelling/pipe002_zps1d71f713.jpg)







Well that was easy enough ..... lets see how it fits on the bike






(http://i12.photobucket.com/albums/a203/jelling/pipe004_zps6117b41e.jpg)





(http://i12.photobucket.com/albums/a203/jelling/pipe007_zps5cc6cc3b.jpg)





(http://i12.photobucket.com/albums/a203/jelling/pipe005_zps3288d1e6.jpg)





(http://i12.photobucket.com/albums/a203/jelling/pipe008_zps97120567.jpg)








Not too bad! The only thing I don't like is the angle it sits at ..... I wish it ran more parallel with the bike





(http://i12.photobucket.com/albums/a203/jelling/pipe006_zpsb47fbe4f.jpg)





(http://i12.photobucket.com/albums/a203/jelling/pipe009_zpsa83df602.jpg)






It's not too bad I guess, I can live with it considering how easy it went together. We still need to grind the bracket on the mid pipe off, and make a hanger for it too. The header will just get some high temp black. Done.

And the sound? Perfect. Nice mellow deep tone and much quieter than I expected ..... that's a good thing.  :thumb:  We'll see how it is once the packing beds in.

Throttle response suffered though. It used to rev nice and crisp but now it hesitates, apparently my carb settings liked the back pressure so I'll have to get that sorted out. 

Time for a beer!    :cool:
































Title: Re: The kid's bike
Post by: Bscanlon64 on August 14, 2013, 11:41:12 AM
Looks awesome! Love that can.
Title: Re: The kid's bike
Post by: fleshpiston on August 26, 2013, 08:51:05 AM
Quote from: Bscanlon64 on August 14, 2013, 11:41:12 AM
Looks awesome! Love that can.


Thanks!  :cheers:



Well it looks like there will be enough room in the seat hump for the battery and all the other electrical components so the unneeded brackets were cut off ........





(http://i12.photobucket.com/albums/a203/jelling/003_zps58600008.jpg)






That should give a nice clean look ..... I like bikes you can "see through"  :thumb:

The problem now is we're pretty much going to need a hugger. I've been searching for a Bandit 400 one but if anybody knows of a cheap alternative, please let me know.   :cheers:






Title: Re: The kid's bike
Post by: Janx101 on August 26, 2013, 02:21:27 PM
Lookup user 'airbrush' on this site .... He makes them!  :thumb:
Title: Re: The kid's bike
Post by: fleshpiston on August 26, 2013, 06:07:08 PM
Thanks Janx  :cheers: We need cheap though, plus it looks like we'd need 5 more to throw down?  :dunno_black: 

I'm thinking about this CBR one from Airtech ......



(http://www.airtech-streamlining.com/images/cbr67%7E3.JPG)



I have a much modded one on the SRX, it's sized for a 130/140 tire and there's a lot of material to work with ...... trim to fit   :thumb:






(http://i12.photobucket.com/albums/a203/jelling/DSCN1778.jpg)








Title: Re: The kid's bike
Post by: fleshpiston on August 31, 2013, 06:58:30 AM
So I test fit the CBR hugger, not too bad! Move some tabs around, trim it a bit different, yeah ....... I can make this work.  O0




(http://i12.photobucket.com/albums/a203/jelling/hugger004_zps611f9066.jpg)



(http://i12.photobucket.com/albums/a203/jelling/hugger003_zps8e82e1a8.jpg)





I think I finally have a decent plan to mount the seat. I cut the stock seat mount off the parts bike, this will be welded on for the front support of the new seat. There's just enough clearance to get the tank off.




(http://i12.photobucket.com/albums/a203/jelling/seatmount002_zpsd609303a.jpg)





I'll cut some 1/8" aluminum plate for the seat to rest on, it'll be covered with a thin layer of dense foam. Shown here in cardboard  :D





(http://i12.photobucket.com/albums/a203/jelling/seatmount001_zpsbfdb5fb4.jpg)




The tabs on the sides of the plate ....or, um.... cardboard ...... are for Dzus 1/4 turn fasteners. I'll rivet an aluminum tongue to the front of the seat so it will mount like stock there. No tools required.... pop the two fasteners and the seat will lift off. :thumb:








Title: Re: The kid's bike
Post by: Golly on September 04, 2013, 09:28:17 AM
Way cool

Sent from my GT-I9210T using Tapatalk 2

Title: Re: The kid's bike
Post by: ScottishBiker234 on September 04, 2013, 11:11:21 AM
Very very cool :) Although I don't agree with a 500 being a first street bike, It's lookin good!

John
Title: Re: The kid's bike
Post by: Janx101 on September 04, 2013, 04:44:44 PM
tis a pretty tame 500 though! .. quite forgiving in most cirumstances!  :thumb:
Title: Re: The kid's bike
Post by: fleshpiston on September 05, 2013, 07:27:51 AM
Quote from: ScottishBiker234 on September 04, 2013, 11:11:21 AM
Very very cool :) Although I don't agree with a 500 being a first street bike, It's lookin good!

John




Well he's been riding for a while ........




(http://i12.photobucket.com/albums/a203/jelling/untitled.jpg)




(http://i12.photobucket.com/albums/a203/jelling/scan0002.jpg)





But yeah, I hear ya. He's been driving a cage (woohoo! airbags!) for almost a year now. The plan is to drive the car for at least another year to learn the "mean streets" then take the MSF course. If mom will let him he'll start on her bike, a 250 single.......





(http://i12.photobucket.com/albums/a203/jelling/paint005.jpg)






There is also a local community college here that has a Police training road course they run tack days on. The initial sessions are geared more towards bike control and training rather than going fast so we might sign up for those too.






Title: Re: The kid's bike
Post by: rapfohl09 on September 07, 2013, 02:22:58 PM
Quote from: fleshpiston on September 05, 2013, 07:27:51 AM


(http://i12.photobucket.com/albums/a203/jelling/paint005.jpg)



Oh man this bike...can you link the project thread for this one? I loved that thread...

But great job on this GS500! Lookin good.
Title: Re: The kid's bike
Post by: fleshpiston on September 09, 2013, 11:13:03 AM
Quote from: rapfohl09 on September 07, 2013, 02:22:58 PM

Oh man this bike...can you link the project thread for this one? I loved that thread...

But great job on this GS500! Lookin good.


Thanks!  :cheers:

I guess this would be it .....

http://www.advrider.com/forums//showthread.php?t=527146 (http://www.advrider.com/forums//showthread.php?t=527146)


Title: Re: The kid's bike
Post by: dB-tje on September 09, 2013, 02:06:11 PM
Nice project, i will be following this one :)
Title: Re: The kid's bike
Post by: fleshpiston on September 09, 2013, 05:49:12 PM
Quote from: dB-tje on September 09, 2013, 02:06:11 PM
Nice project, i will be following this one :)


Really? After seeing your build that's quite a compliment  :cheers:








Title: Re: The kid's bike
Post by: Janx101 on September 09, 2013, 09:25:58 PM
i agree .. have glanced through this thread before but not commented yet... well... not about the bike in particular... i think... its hard to tell with my memory lately!

its a nice clean build with good lines and neat work! .. reckon ANYONE would be proud to own it or have a spin on board! ..  :thumb:
Title: Re: The kid's bike
Post by: Joolstacho on September 09, 2013, 09:49:36 PM
That is one superb looking bike. Very tastefully done.
-Jools :thumb:
Title: Re: The kid's bike
Post by: dB-tje on September 10, 2013, 08:59:11 AM
Quote from: fleshpiston on September 09, 2013, 05:49:12 PM
Quote from: dB-tje on September 09, 2013, 02:06:11 PM
Nice project, i will be following this one :)


Really? After seeing your build that's quite a compliment  :cheers:

I'll take that as a compliment aswell :cheers:
Title: Re: The kid's bike
Post by: hornet6 on September 10, 2013, 03:24:28 PM
Hi.I have,nt been on here for about 12 months....maybe longer. Anyway, is your machine a 92 model. I only ask as I have a 92 model with the same colour scheme,with the standard dropped bars and stainless brake lines.
My bike was a very shabby stolen recovered bike which I bought a couple of years ago with the intention of giving it a mild cafe-racer makeover. I will post a few photos tomorrow. I found that the subframe is pretty easy to shorten and de-lugg. I made my own seat pan,and am just waiting for the upholsterer to finish it off in a cafe race style.
Title: Re: The kid's bike
Post by: fleshpiston on September 11, 2013, 08:14:08 AM
Thanks for all the kind words  :embarassed:


hornet-  It's an 89 frame with a 91 motor.


Well one more piece to the puzzle figured out. I'd been thinking about what we could do for a tail light. I searched and searched for one from another bike but nothing was quite right. Ideally it would be two small round lights set into the tail. I suppose we could make something but that's a lot of dickin around, so to keep the project going I picked up a dirt bike light........






(http://i12.photobucket.com/albums/a203/jelling/forklight012_zpsa5e81a71.jpg)





It's LED, weighs next to nothing, has a license plate light, and the vertical sides are just big enough to mount some smallish turn signals to.







(http://i12.photobucket.com/albums/a203/jelling/forklight004_zps82b38ad9.jpg) 





(http://i12.photobucket.com/albums/a203/jelling/forklight007_zps47d262d8.jpg)





It's little angular and modern looking compared to the rest of the bike but it'll do for now. We'll trim the tail to follow the lines of the light so it'll sit more flush and tuck in a little better.

With the plate .....





(http://i12.photobucket.com/albums/a203/jelling/forklight009_zps401df1db.jpg)





(http://i12.photobucket.com/albums/a203/jelling/forklight008_zps3805f67e.jpg)





(http://i12.photobucket.com/albums/a203/jelling/forklight010_zps930a8b2a.jpg)







Also got the forks apart, the lowers are at the powder coaters for some satin black.






(http://i12.photobucket.com/albums/a203/jelling/forklight002_zpsebcea60b.jpg)







Frame and swing arm will be satin black too. We're not sure what color the body/wheels will be yet so I figure black goes with everything. Flat black would be cool but tends to get chalky over time, so hopefully the satin will have enough contrast with the gloss black engine ..... and lets face it, the welds on these frames are NOT pretty, black should help hide them a bit.


Guess that's it for now, ride safe  :cheers:























Title: Re: The kid's bike
Post by: hornet6 on September 11, 2013, 01:46:24 PM
Hi. Not going to steal your thread,so look out for the new thread titled "HORNETS BUILD"
Title: Re: The kid's bike
Post by: cc2 on September 11, 2013, 03:13:27 PM
cool looking bike!

What rotors are you using with the nissin caliper? 
Title: Re: The kid's bike
Post by: fleshpiston on September 11, 2013, 04:09:19 PM
Quote from: cc2 on September 11, 2013, 03:13:27 PM
cool looking bike!

What rotors are you using with the nissin caliper?


thanks, we'll be running the stock rotor




Title: Re: The kid's bike
Post by: Janx101 on September 11, 2013, 04:51:09 PM
.. just a funny thought... the number plate... 10,000 lakes.... that would have been a stressful job counting those! ... 2,345... 2,346 .. 2,347 ... ~~ring ring~~ hello? yes..... ok i'll be at the meeting for 11:45 .. sure no problem.... ~click~ ... 1,145 ... 1,146 .. 1,147 ..  :icon_eek: ...  :confused: ...  >:( ..... Dammmmit!!!!!!!! ..... 1 .....2 ......3.......

:D :D :D
Title: Re: The kid's bike
Post by: fleshpiston on September 11, 2013, 06:31:23 PM
Quote from: Janx101 on September 11, 2013, 04:51:09 PM
.. just a funny thought... the number plate... 10,000 lakes.... that would have been a stressful job counting those! ... 2,345... 2,346 .. 2,347 ... ~~ring ring~~ hello? yes..... ok i'll be at the meeting for 11:45 .. sure no problem.... ~click~ ... 1,145 ... 1,146 .. 1,147 ..  :icon_eek: ...  :confused: ...  >:( ..... Dammmmit!!!!!!!! ..... 1 .....2 ......3.......

:D :D :D

:D  That is funny!  :D  Apparently there are more than 10K though  ..... bet they gave up at 10,000 ...... "f%$k it, that's a good round number, done!!" Good enough for a state motto anyway  :D :cheers:


Title: Re: The kid's bike
Post by: knowles on September 15, 2013, 09:31:10 PM
Quote from: fleshpiston on September 11, 2013, 06:31:23 PM
Quote from: Janx101 on September 11, 2013, 04:51:09 PM
.. just a funny thought... the number plate... 10,000 lakes.... that would have been a stressful job counting those! ... 2,345... 2,346 .. 2,347 ... ~~ring ring~~ hello? yes..... ok i'll be at the meeting for 11:45 .. sure no problem.... ~click~ ... 1,145 ... 1,146 .. 1,147 ..  :icon_eek: ...  :confused: ...  >:( ..... Dammmmit!!!!!!!! ..... 1 .....2 ......3.......

:D :D :D

:D  That is funny!  :D  Apparently there are more than 10K though  ..... bet they gave up at 10,000 ...... "f%$k it, that's a good round number, done!!" Good enough for a state motto anyway  :D :cheers:

ha i had to go back and read that. where are you in MN? i live in northern MN.
Title: Re: The kid's bike
Post by: yamahonkawazuki on September 26, 2013, 09:40:08 AM
Better than having 12,345 on a license plate saying 10101. talk about confusing a cop lol
Title: Re: The kid's bike
Post by: fleshpiston on October 14, 2013, 09:26:34 AM
Quote from: knowles on September 15, 2013, 09:31:10 PM
where are you in MN? i live in northern MN.

Hey knowles, I'm down just South of the metro.  :cheers:



Well it's been a while since I posted, my dad just passed away so motorcycles haven't exactly been high on my priority list.  *sigh*  :cry:



I did manage to score a couple parts though.

A generic aluminum exhaust bracket (GSXR maybe?) on ebay for $12




(http://i12.photobucket.com/albums/a203/jelling/008_zpsbf5d49f5.jpg)





I'll have to make a bracket for it but it will mount something like this.......





(http://i12.photobucket.com/albums/a203/jelling/010_zps1f817b4f.jpg)






I also found a CBR1000 Hurricane hugger. I was looking for the 600 version since I was sure that would work but the 1000 also used a 130 rear tire so I took a chance since it was cheap.





(http://i12.photobucket.com/albums/a203/jelling/007_zpsd7290c6e.jpg)




(http://i12.photobucket.com/albums/a203/jelling/006_zps5ae9f513.jpg)





There are acres of plastic that need to be removed until it looks "right" but I think it'll be a good starting point.





(http://i12.photobucket.com/albums/a203/jelling/fender002_zps5621d527.jpg)




(http://i12.photobucket.com/albums/a203/jelling/fender001_zpsb0405467.jpg)






I also got the forks back together .... new upper bushings, OE seals, Progressive springs and 15wt oil with 110mm air gap. I'll post some pics when I get my fork brace back from the machinist.


Until then, ..... ride safe everyone   :cheers:










Title: Re: The kid's bike
Post by: fleshpiston on October 14, 2013, 05:32:12 PM
Quote from: yamahonkawazuki on September 26, 2013, 09:40:08 AM
Better than having 12,345 on a license plate saying 10101.


10101 ?   Binary solo!!


Skip to 3:17 ....




Title: Re: The kid's bike
Post by: yamahonkawazuki on October 16, 2013, 11:12:00 PM
Quote from: fleshpiston on October 14, 2013, 05:32:12 PM
Quote from: yamahonkawazuki on September 26, 2013, 09:40:08 AM
Better than having 12,345 on a license plate saying 10101.


10101 ?   Binary solo!!


Skip to 3:17 ....





I tried, grabbing a vanity plate once. that was my first choice.10101, second was urapnus.  btw neither one flew lol. dmv didn't get the first one. I Think they figured out second. anyhoo back on topic.
Title: Re: The kid's bike
Post by: fleshpiston on November 27, 2013, 01:20:39 PM
Well it's been a while  :dunno_black:


I did a rough chop on the hugger. Still need to smooth out the edges and paint it. What do you think? Still too big?






(http://i12.photobucket.com/albums/a203/jelling/hugger001_zpsad6b4b36.jpg)





(http://i12.photobucket.com/albums/a203/jelling/hugger005_zps6ffa34cf.jpg)





(http://i12.photobucket.com/albums/a203/jelling/hugger006_zpsaa24a9e1.jpg)





(http://i12.photobucket.com/albums/a203/jelling/hugger007_zpsedfaa68b.jpg)





(http://i12.photobucket.com/albums/a203/jelling/hugger003_zps37927672.jpg)





(http://i12.photobucket.com/albums/a203/jelling/hugger009_zpsde18ccbe.jpg)








I was able to use the stock chain guard mounts on the left, I'll have to add a couple brackets on the right side though. 











Title: Re: The kid's bike
Post by: fleshpiston on December 02, 2013, 08:54:39 AM
Question for you owners of newer GS's How do these fork protectors mount? (part #24) Is there a groove on the fork they snap into? Just wondering if I can use them on my older forks.





(http://images.imagessite.com/OEM_IMAGES/suzuki_mc_images/S07GS500F62.gif)
Title: Re: The kid's bike
Post by: fleshpiston on December 06, 2013, 10:21:30 AM
Anyone have an answer to the question above?




Title: Re: The kid's bike
Post by: åsaka on December 06, 2013, 10:59:57 AM
Shopping suggestions aftermarket type univerasl. chromium, graphite, carbon fiber looks.
Title: Re: The kid's bike
Post by: adidasguy on December 06, 2013, 11:01:56 AM
#24 only fit on the newer forks. The tops of the tubes were modified to accept them.
Other option is to use gators.
Title: Re: The kid's bike
Post by: fleshpiston on December 06, 2013, 11:07:54 AM
Quote from: adidasguy on December 06, 2013, 11:01:56 AM
#24 only fit on the newer forks. The tops of the tubes were modified to accept them.
Other option is to use gators.

Crap.  I thought about the gators but decided they might look too old school compared to the rest of the bike .... oh well.

Thanks for the reply!  :cheers: