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Throttle tube repair

Started by jonno, October 10, 2006, 07:07:48 PM

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jonno

I've got a 1989 gs500e.

My bike was having the same issue as this guys post http://gstwins.com/gsboard/index.php?PHPSESSID=dce9da0868e60a2ec38727d84e915010&topic=30648.0

I didn't see how things looked before I disconnected the throttle cable from the "slip grip" throttle tube.
So, now I can't get the throttle tube and the throttle cable reconnected together.  There are 2 holes on the inside of the tube, but only one will fit and if it does it is way too tight.  Any ideas, I can't figure this thing out!

MarkusN

Have you adjusted the cable sleeve to shortest for starters?

The two holes are there for two-cable throttle systems. The newer GSes have those.

hmmmnz

heres some pict from the haynes

hope that helps a bit :D
pod filters, costum r6 quill exhaust(no baffles)40/140 jets, heavy duty springs, sv650 rear shock, gsxr srad tail, bandit 600 4.5 inch rim with 150 tyre, gsx twin disc front end "1995 pocket rocket"  ridden by a kiwi in scotland

Mandres

The best way to get the cable back into place without taking taking the other end off the carbs is to rotate the tube until the hole is pointing at the ground.  This should give you enough slack to fit the cable in there.

Chilly Willy

I had the same thing happen to me last month.  I wasn't really paying attention to how everything came apart.  Consequently, I installed the cable backwards at first (roll on became roll off and vice versa).  After playing with it for a couple of minutes, I figured it out.  The nubbin goes in the slotted hole and the cable rests in the channel running the length of the throttle edge.  (sorry, it's kind of hard to describe without pictures).

Chilly Willy
94 GS500, Instrument LEDs and Speedo/Tach LEDs, Gel Seat, Kisan Headlight Modulator, Tail Light LEDs, Kat 6 rear shock, Plexi 3 Fairing, SW Motech Case Guards, SV Mirrors

jonno

You guys are awesome.  I'll try it first thing Thurs night!  :icon_razz:

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