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'89 500gs exhaust

Started by animal, September 28, 2007, 07:20:10 PM

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animal

i just bought a 1989 suzuki 500 gs yesterday!  :cheers:  it is my first bike and i want to fix it up a little.  the exhaust headers are very rusted, and since the pipes are all one piece i was thinking of buying a new set of pipes.  i found a site that said the jardine system on pipecity.com fits all years of the 500gs bikes.  is this true?  oh, and if i can use those pipes, do i have to rejet the carbs?

kml.krk

yes! Jardine fits all models. Yes 2, you have to rejet the carbs - just keep in mind that you won't regret that mod  :)
3. congrats on your purchase - you will have a lot of fun with that bike.
4. you could use sand paper and clean the headers unless they have holes in them. After sanding them you can paint 'em with hi-tem grill paint - black, silver or whatever you like... RED?  :laugh:
good luck and be safe!
KaMeL
Yellow 2004: K&N Lunchbox, Leo Vince SBK, 2005 GSXR Turn Signals, 20/65/147.5, 15T front sprocket, Progressive Springs etc...

"Bikes get you through times of no money better than money gets you through times of no bikes." - Phineas

animal

i think i will try to sand them down and paint them.  the pipes are $350... i only paid $500 for the bike hahaha.  do i literally use regular sand paper?  what grade?

manofthefield

Last time I repainted my exhaust, I used a wire wheel in my drill to knock all the rust off; it worked pretty well
motorcycleless
1998 GS500E sold 6/20/11

starwalt

There are several threads and a mention in the GSWiki about repainting the exhaust.
http://cgi.stanford.edu/~sanjayd/gs500/Main/Restoration

The first one has broken picture links, but the text is fine.

I removed the rust with emory cloth and painted with bar-b-que black high temp.
Any high temp paint will do IF the surface is prepped properly.
-=Doug......   IT ≠ IQ.

God save us from LED turn signal mods!

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1990 GS running, 1990 GS work-in-progress, 1990 basket case.
The trend here is entropy

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