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Header bolt access issue

Started by philward, March 12, 2008, 12:56:51 AM

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philward

This might sound like a bit of a blonde question, but its got me a little stumped.  How do you access the header bolts with a wrench?



My problem is that I can't get a wrench in infront of the frame (see picture).  And when I put an extension on to have a go from the other side of the frame, the frame fouls the extension.  :mad:

Obviously there is a solution here, because people are putting on and taking off their header bolts all the time!

So what's the trick?  :dunno_white:
Formerly:
'05 GS500F
fairingless, twin dominator headlights, MC case-guards, alu pegs, alu bar-ends, Yoshi TRS + K&N RU-2970 (22.5/65/147.5), twin Stebel HF80/2 horns, fenderectomy, Oxford HotGrips

Currently:
Honda CBF1000

yamahonkawazuki

Jan 14 2010 0310 I miss you mom
Vielen dank Patrick. Vielen dank
".
A proud Mormon
"if you come in with the bottom of your cast black,
neither one of us will be happy"- Alan Silverman MD

ohgood

#2
stupid picasa. images aren't working again. switching to photobucket for links.  :2guns:

the ball-end allen keys work great for this.


okie, images working again. from now on photobucket for my links :)


tt_four: "and believe me, BMW motorcycles are 50% metal, rubber and plastic, and 50% useless

The Antibody

Yes, the 'L' shaped allen keys fit in there. Still a tight fit, but thats what I use.

   -Anti  8)
Once the President of Coolness, always the President of Coolness.

"Just try not to screw it up!"

GeeP

I ditched the internal hex bolts for standard hex bolts.  Now I can use a wrench.   :)
Every zero you add to the tolerance adds a zero to the price.

If the product "fails" will the product liability insurance pay for the "failure" until it turns 18?

Red '96
Black MK2 SV

jp

If you get a cheap set of the ball-end allen wrenches, and saw it off just before the bend, you can slip it in a socket and use a ratchet. It's a little easier to use than a universal, and just as effective.

GI_JO_NATHAN

Quote from: jp on March 12, 2008, 11:17:38 AM
If you get a cheap set of the ball-end allen wrenches, and saw it off just before the bend, you can slip it in a socket and use a ratchet. It's a little easier to use than a universal, and just as effective.
I like this Idea!
Jonathan
'04 GS500
Quote from: POLLOCK28 (XDTALK.com)From what I understand from frequenting various forums you are handling this critisim completely wrong. You are supposed to get bent out of shape and start turning towards personal attacks.
Get with the program!

GSRider

I never seem to have a problem using an extension - generally I use a 6 inch extension.

BTW - good piece of mind is to replace the bolts every time you take them out - they rust out pretty quickly.
www.esportbike.com

K&N lunchbox, Jardine ss full system, Factory Stage 3, Progressive springs, Tommaselli fully adjustable bars, Pro Grips, Bar end mirrors, LP signals, clear tail light, EBC front rotor, ss brake lines, Pirelli Sport Demons, Works rear shock

philward

After heading to the hardware store and baulking at the price of a set of ball-head allen keys ($40!), I figured there must be a better way...

This is what I have come up with, and it works an absolute treat.  :thumb:


All you need is a ring spanner and one of those hex adaptors.  Could not be easier, and cost nothing.
Formerly:
'05 GS500F
fairingless, twin dominator headlights, MC case-guards, alu pegs, alu bar-ends, Yoshi TRS + K&N RU-2970 (22.5/65/147.5), twin Stebel HF80/2 horns, fenderectomy, Oxford HotGrips

Currently:
Honda CBF1000

ohgood

Quote from: philward on March 13, 2008, 03:53:59 PM
After heading to the hardware store and baulking at the price of a set of ball-head allen keys ($40!), I figured there must be a better way...

This is what I have come up with, and it works an absolute treat.  :thumb:


All you need is a ring spanner and one of those hex adaptors.  Could not be easier, and cost nothing.

oh just look at you. all fancy and ingenious. and you bike is too clean. some people - sheesh ;)


tt_four: "and believe me, BMW motorcycles are 50% metal, rubber and plastic, and 50% useless

ben2go

I'm still trying to figure out how to get the rusty a$$ bolts out without breaking them off in the head.It looks like they have fused with the head and become one.
PICS are GONE never TO return.

ohgood

Quote from: ben2go on March 13, 2008, 04:54:54 PM
I'm still trying to figure out how to get the rusty a$$ bolts out without breaking them off in the head.It looks like they have fused with the head and become one.

pbblaster , heat cycle, pbblaster, heat cycle, pbblaster, then turn em out. then there's always my friend the left twist cobalt drill ;)


tt_four: "and believe me, BMW motorcycles are 50% metal, rubber and plastic, and 50% useless

ben2go

Quote from: ohgood on March 13, 2008, 05:45:56 PM
Quote from: ben2go on March 13, 2008, 04:54:54 PM
I'm still trying to figure out how to get the rusty a$$ bolts out without breaking them off in the head.It looks like they have fused with the head and become one.

pbblaster , heat cycle, pbblaster, heat cycle, pbblaster, then turn em out. then there's always my friend the left twist cobalt drill ;)


I got a full set of nut and bolt extractors.My engine is in great condition and I don't wanna have to tare it down to fix a bolt thats broke off in the head.I use PB Blaster and soak with ATF transmission fluid.To bad you can't hit it with an impact gun.
PICS are GONE never TO return.

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